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The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Suzuki RM465 (1981 - 1982) Clymer

  • Print edition only!
  • What's Included

    Fast dispatch from AUS warehouse
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    700+ pictures & diagrams of your vehicle
    Suitable for novice and pro mechanics
Print Only
Au $79.95 Au $59.95
What's Covered
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This Suzuki Vintage Motorcycle Manual is 432 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Service hints / Special tips / Safety first / Torque specifications / Fasteners / Lubricants / Expendable supplies / Parts replacement / Serial numbers / Basic hand tools / Tune-up and troubleshooting tools / Mechanic's tips / Off the road rules / Safety / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Poor handling / Brake problems

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-checks / Engine lubrication / Transmission and clutch oil change / Swing arm lubrication / Service intervals / Tires and wheels / Periodic lubrication / Periodic maintenance / Drive chain cleaning, lubrication and adjustment / Drive chain buffer, roller and slider / Drive sprocket / Clutch adjustment / Throttle adjustment / Air filter element cleaning replacement / Fuel shut-off valve and filter / Coolant change / Front fork oil change / Front fork air pressure adjustment / Handlebar damper / Engine tune-up / Spark plug / Ignition timing / Pilot air screw adjustment / Idle speed adjustment (RM125 only) / Carbon removal / Specifications

CHAPTER FOUR / ENGINE
Cylinder head / Cylinder / Reed valve assembly / Exhaust valve (1986 models) / Exhaust valve (1987-on models) / Piston, piston pin and piston rings / Engine / Crankcase and crankshaft / Kickstarter (1984-on RM125, 1986-on RM250) / Kickstarter (1981-1983 RM125, 1981-1985 RM250, RM465, RM500) / Break-in procedure / Specifications

CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch cable replacement / Clutch / Gearshift mechanism / Primary drive gear / Transmission / Specifications

CHAPTER SIX / FUEL AND EXHAUST SYSTEM
Fuel tank and fuel valve / Carburetor (1981-1987) / Carburetor (1988) / Carburetor adjustments / Air filter air box / Exhaust system / Specifications

CHAPTER SEVEN / IGNITION
Capacitor discharge ignition system / Magneto (inner rotor) / Magneto (outer rotor) / CDI unit / Ignition timing / Ignition coil / Specifications

CHAPTER EIGHT / LIQUID COOLING SYSTEM
Flushing / Cooling system inspection / Coolant pump (1981-1987 RM125, 1982-1986 RM250) / Coolant pump (1988 RM125, 1987-on RM250) / Radiator / Hoses / Specifications

CHAPTER NINE / FRONT SUSPENSION AND STEERING
Front wheel / Spokes and wheel runout / Tire changing / Tire repairs / Front fork (1981-1986) / Front fork (1987-on) / Steering stem and head (1981-1987) / Steering stem and head (1988) / Steering head bearing race replacement (all models) / Specifications

CHAPTER TEN / REAR SUSPENSION
Rear wheel (drum brake models) / Rear wheel (disc brake models) / Rear hub / Driven sprocket / Shock absorber / Shock absorber oil change / Shock absorber pressurizing / Shock lever and pushrods (1981-1985 models) / Shock lever (1986 models) / Shock linkage (1987-on) / Swing arm / Specifications

CHAPTER ELEVEN / BRAKES
Drum brakes / Disc brakes / Front brake pad replacement / Front master cylinder / Front caliper / Front brake hose replacement / Front brake disc / Rear brake pad replacement / Rear master cylinder / Rear caliper / Rear brake hose replacement / Rear brake disc / Bleeding the system / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1981 1982 1983 1984 1985 1986 1987 1988 Suzuki RM125
1981 1982 1983 1984 1985 1986 1987 1988 Suzuki RM250
1981 1982 Suzuki RM465
1983 1984 Suzuki RM500

Clymer Manuals Suzuki RM125 Manual
Clymer Manuals Suzuki RM250 Manual
Clymer Manuals Suzuki RM465 Manual
Clymer Manuals Suzuki RM500 Manual

RM125 (1981-1988)
RM250 (1981-1988)
RM465 (1981-1982)
RM500 (1983-1984)

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