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Honda Motorcycle TRX250 Recon (1997 - 2016)

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The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Honda Motorcycle TRX250 Recon (1997 - 2016)

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What's Covered
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This Honda ATV Manual is 384 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Poor idle speed performance / Poor medium and high speed performance / Electrical troubleshooting / Test equipment / Basic test procedures / Electric starting system troubleshooting / Charging system troubleshooting / Ignition system troubleshooting / Lighting system / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leak down test / Clutch / Transmission / Final drive troubleshooting / Handling / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule intervals / Periodic lubrication / Engine oil and filter change / Oil screen / Centrifugal filter / Final drive oil / Unscheduled lubrication / Periodic maintenance / Air filter / Tune-up / Valve clearance / Compression test / Spark plug / Ignition timing / Specifications

CHAPTER FOUR / ENGINE TOP END
Cylinder head cover / Rocker arms, pushrods and cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Camshaft / Specifications

CHAPTER FIVE / ENGINE LOWER END
Removal installation / Recoil starter / Starter driven pulley / Alternator cover / Flywheel and starter gears / Gearshift linkage / Oil pump / Crankcase and crankshaft / Transmission shifting check / Break-in / Specifications

CHAPTER SIX / CLUTCH AND PRIMARY DRIVE GEAR
Clutch cover / Clutch release mechanism / Clutch assemblies / Centrifugal clutch and primary drive gear / Change clutch / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission inspection overhaul / Reverse idler gear assembly / Internal shift mechanism / Reverse selector cable / Specifications

CHAPTER EIGHT / FUEL, AIR AND EXHAUST SYSTEMS
Carburetor / Carburetor adjustments / Throttle housing / Throttle cable / Choke knob / cable / Fuel tank / Fuel valve / Air box / Exhaust system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Charging system / Alternator / Ignition system / Electric starting system / Starter relay / Diode / Lighting system / Switches / Fuse / Specifications

CHAPTER TEN / WHEELS, HUBS AND TIRES
Front wheel / Front hub / Rear wheels / Rear hub / Tires and wheels / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Self-locking nuts / Handlebar / Steering shaft / Tie rods / Steering knuckle / Control arms / Ball joint replacement / Shock absorbers / Specifications

CHAPTER TWELVE / REAR AXLE, SUSPENSION AND FINAL DRIVE
Shock absorbers / Rear axle / Final drive gearcase / Swing arm / Specifications

CHAPTER THIRTEEN / BRAKES
Front brake drum / Front brake shoes / Brake panel / Wheel cylinder / Brake adjuster / Front master cylinder / Brake hose replacement / Brake fluid draining / Brake bleeding / Rear brake panel and brake drum / Rear brake pedal and cable / Rear brake lever / parking brake cable / Specifications

CHAPTER FOURTEEN / BODY
Retaining clips / Handlebar cover / Seat / Side covers / Fuel tank cover / Front carrier / Front bumper / Front fender / Rear mud guard / Rear carrier / Rear fender / Specifications

SUPPLEMENT / 2002-ON RECON ES SERVICE INFORMATION
Electric shift ES system / Valve clearance, check and adjustment / Cylinder head cover and rocker arms / Cylinder head and pushrods / Electric shift ES reduction gears / Electric shift ES system / Electronic control unit ECU / Electric shift ES control motor / Angle sensor / Gear position switch / Reverse shift switch / Brake light switches / Final drive / Center mud guard / Body panels / Specifications

INDEX

COLOR WIRING DIAGRAMS

Models covered:
1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 Honda TRX250 TRX 250 TR X250 Recon
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 Honda TRX250 Recon ES TRX250ES TRX 250ES TRX 250 ES

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