Honda Motorcycle TRX400EX Sportrax (2001 - 2014) Clymer

This Honda TRX400 Manual is 336 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Basic service methods / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Storage / Specifications Specs

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine spark test / Engine performance / Electrical testing / Engine starting system / Engine noise / Vehicle noise / Engine leakdown test / Clutch / Gear shift linkage and transmission / Brakes / Steering and handling / Specifications Specs

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Engine break-in / Service intervals / Maintenance schedule / Oil and filter change / Engine oil tank strainer / Drive chain cleaning, lubrication and adjustment / Slider inspection / Throttle cable adjustment / Clutch adjustment / Fuel line and valve inspection / brake pad and disc inspection / Parking brake adjustment / Brake pedal adjustment / Brake bleeding / Skid plate / Muffler cleaning / Steering shaft inspection / Tie rod inspection / Shock inspection / Swing arm inspection / Valve clearance adjustment / Carburetor adjustment / Engine compression check / Engine timing / Spark plug / Specifications

CHAPTER FOUR / ENGINE TOP END
Cleanliness / Cylinder head cover / Camshaft, cam chain sprocket, and tensioner / Decompressor / Cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Break-in

CHAPTER FIVE / ENGINE LOWER END
Shop cleanliness / Drive sprocket / Cam chain, sprocket and guides / Engine / Crankcase (1999-2004 models) / Crankcase seal and bearing replacement / Crankshaft / Engine break-in

CHAPTER SIX / CLUTCH, GEARSHIFT LINKAGE AND LUBRICATION SYSTEM
Right crankcase cover / Gearshift linkage / Primary drive gear / Oil pump / Crankcase oil strainer / Oil cooler / Oil tank / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Mainshaft / Countershaft / Shift drum and forks / Gearshift spindle and plate / Specifications

CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor / Carb inspection, repair and adjustment / Throttle control and cable / Exhaust pipe and muffler / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Left crankcase cover and stator / Flywheel / Starter clutch / Starter / Switches / Handlebar switch unit / Ignition system / Fuse / Charging system / Lights / Specifications

CHAPTER TEN / FRONT SUSPENSION
Front wheel / Front hub / Tie rods / Steering knuckle / Control arms / Shock absorbers / Steering shaft / Handlebar / Tires and wheels / Specifications

CHAPTER ELEVEN / REAR SUSPENSION
Rear wheel / Rear hub / Rear axle / Rear axle bearing holder / Driven sprocket / Drive chain / Shock absorber / Rear suspension adjustment / Shock linkage / Swing arm / Specifications

CHAPTER TWELVE / BRAKES
Disc brake fundamentals / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake pedal / Brake discs / Specifications

CHAPTER THIRTEEN / BODY
Seat / Rear Fender / Upper cover / Side covers / Handlebar cover / Fuel tank / Fuel tank heat protector / Foorpegs and mudguard / Tool box / Specifications

SUPPLEMENT / 2005-2012 MODEL SERVICE INFORMATION
Gear shift linkage and transmission / Periodic maintenance / Engine / Right crankcase cover / Reverse stopper plate / Transmission operation / Mainshaft / Countershaft / Reverse idle gear and shaft / Reverse switch / Taillight / Side covers / Upper headlight cover / Lower headlight cover / Front fenders

INDEX

COLOR WIRING DIAGRAMS

Models covered:
1999 2000 Honda TRX400EX Fourtrax
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 Honda TRX400EX Sportrax

Clymer Manuals Honda TRX400EX Fourtrax Manual
Clymer Manuals Honda TRX400EX Sportrax Manual
Clymer Manuals Honda TRX400EX Fourtrax Online Manual
Clymer Manuals Honda TRX400EX Sportrax Online Manual

TRX400EX Fourtrax (1999-2000)
TRX400EX Sportrax (2001-2007)