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Kawasaki KDX200 (1983 - 1988)

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The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Kawasaki KDX200 (1983 - 1988)

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What's Covered
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This Kawasaki motorcycle manual is 296 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Engine operation / Washing the bike / Torque specifications / Fasteners / Lubricants / RTV Gasket sealant / Threadlock / Parts replacement / Optional parts / Basic hand tools / Precision measureing tools / Special tools / Fabricating tools / Expendable supplies / Mechanic's tips / Safety / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting trouble / Engine / Engine performance / Engine noises / Excessive vibration / Fuel system / Two-stroke pressure testing / Clutch /Transmission / Ignition system / Front suspension and steering / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-checks / Tires and wheels / Lubricants / Cleaning solvent / Engine lubrication / Periodic lubrication / Oil level check / Fork oil change / Periodic maintenance / Engine tune-up / Valve clearance adjustment / Air filter / Suspension adjustment / Storage / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine principles / Engine lubrication / Engine cooling / Cleanliness / Servicing engine in frame / Cylinder head / Cylinder / Piston, wrist pin and piston rings / Break-in procedure / Reed valve assembly / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Engine sprocket / Crankcase and crankshaft / Specifications

CHAPTER SIX / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
Clutch cover (1983-1985) / Clutch cover (1986-on) / Clutch / Primary drive gear / Clutch cable / Clutch release mechanism / Kickstarter / External shift mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission / Transmission overhaul / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor operation / Carburetor service (1983-1987) / Carburetor fuel level adjustment / Fuel tank / Fuel shutoff valve / Exhaust system / Exhaust system decarbonizing / Exhaust system repair / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Capacitor discharge system / Magneto / Capacitor discharge ignition unit / Ignition coil / Spark plug / Engine kill switch / Lighting system / Enduro timer case / Wiring diagrams / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Tire changing / Tire repairs / Handlebar / Steering head / Front fork / Specifications

CHAPTER ELEVEN / REAR SUSPENSION
Rear wheel / Rear hub / Drive sprocket / Drive chain / Tire changing and tire repairs / Uni-trax rear suspension / Uni-trax shock absorber (1983-1985) / Uni-trax shock absorber (1986-on) / Uni-trax linkage / Swing arm / Swing arm bearing / Specifications

CHAPTER TWELVE / BRAKES
Drum brakes / Front brake cable / Front disc brake (1986-on) / Front brake pad replacement / Front caliper / Front master cylinder / Front brake hose replacement / Front brake disc / Bleeding the system / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1983 1984 1985 1986 1987 1988 Kawasaki KDX200 KDX 200

Clymer Manuals Kawasaki KDX200 Manual

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