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Kawasaki KX125 (1992 - 2000)

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The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Kawasaki KX125 (1992 - 2000)

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What's Covered
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This Kawasaki Motorcycle Manual is 432 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Engine operation / Washing the bike / Torque specifications / Fasteners / Lubricants / RTV Gasket sealant / Threadlock / Parts replacement / Optional parts / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Expendable supplies / Mechanic's Tips / Ball bearing replacement / Oil seals / Safety / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting troubles / Engine performance / Engine / Engine noises / Two-stroke pressure testing / Fuel system / Ignition system / Clutch / Transmission / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals / Tune-up / Pre-ride inspection / Engine lubrication / Transmission oil / Air filter / Spark plug / Carburetor / Exhaust system / Cooling system / Engine compression test / Ignition timing / Control cable lubrication / Throttle cable adjustment / Clutch / Engine top end inspection / Kick pedal and shift pedal / Brakes / Drive chain and sprockets / Tires and wheels / Wheel bearings / Steering / Front fork / Rear shock absorber / Rear swing arm and linkage / General lubrication / Nuts, bolts and other fasteners / Storage / Specifications

CHAPTER FOUR / ENGINE UPPER END
Engine operating principles / Cleanliness / Exhaust system / Cylinder head / Cylinder / KIPS exhaust valve / KIPS service / Exhaust valve cleaning and decarbonizing / Piston, piston pin and piston ring / Reed valve assembly / Engine break-in / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Countershaft seal replacement / Left side main bearing seal replacement / Crankcase and crankshaft / Transmission shifting check / Specifications

CHAPTER SIX / CLUTCH AND PRIMARY GEAR
Clutch cover / Clutch release lever / Right crankcase cover / Exhaust valve governor / Clutch / Clutch service and inspection / Primary drive gear / Kickstarter and idle gear / External shift mechanism / Clutch cable replacement / Specifications

CHAPTER SEVEN / TRANSMISSION AND GEARSHIFT MECHANISMS
Transmission overhaul and inspection / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Float height adjustment / Carburetor fuel level adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable / Air box / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Capacitor discharge ignition / Flywheel / Stator coils / Igniter / Ignition coil / Engine stop switch / Ignition timing / Powerjet assembly / Wiring diagrams / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Safety precautions / Cooling system check / Radiators / Water pump / Hoses / Specifications

CHAPTER ELEVEN / REAR SUSPENSION
Front wheel / Rear wheel / Front and rear hubs / Rim and spoke service / Tire changing / Drive chain / Sprocket / Specifications

CHAPTER TWELVE / BRAKES
Handlebar / Steering head / Front fork / Front fork service / Front fork adjustment / Specifications

CHAPTER THIRTEEN / FRAME
Uni-trak rear suspension system / Shock absorber / Shock linkage / Swing arm / Rear suspension adjustment / Specifications

CHAPTER FOURTEEN / BRAKES
Brake pads / Caliper / Master cylinder / Brake hose / Brake disc / Brake bleeding and draining / Rear brake pedal / Specifications

CHAPTER FIFTEEN / BODY
Seat / Side covers / Radiator covers / Subframe / Specifications

SUPPLEMENT / 1999-2000 SERVICE INFORMATION

INDEX

WIRING DIAGRAMS

Models covered:
1992 1993 1994 1995 1996 1997 1998 1999 2000 Kawasaki KX125 KX 125

Clymer Manuals Kawasaki KX125 Manual

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