Skip to main content
0 items
The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Kawasaki KZ400G (1980 - 1981)

  • Includes online edition!
  • What's Included

    Use the online manual straight away
    Fast dispatch from AUS warehouse
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    Extra videos in online manual
    700+ pictures & diagrams of your vehicle
  • Print edition only!
  • What's Included

    Fast dispatch from AUS warehouse
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    700+ pictures & diagrams of your vehicle
    Suitable for novice and pro mechanics
  • Digital edition!
  • What's Included

    Digital edition of the classic Haynes Manual
    Instant access - Fix your vehicle today!
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    700+ pictures & diagrams of your vehicle
    Print any page at home
  • Sample Image
  • Sample Image
  • Sample Image

Choose your format

Selection: Digital Only
Print and Online Bundle
Au $119.95 Au $69.95
Digital Only
Au $79.95 Au $54.95
Print Only
Au $79.95 Au $59.95
Bundles include a printed and an online version and offer the best value
Digital version of the print manual with online access
What's Covered
Open Close

This Kawasaki Motorcycle Manual is 392 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Parts replacement / Basic hand tools / Test equipment / Mechanicâ??s tips / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Engine starting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Charging system / Starting system / Electrical problems / Ignition system / Breaker point ignition troubleshooting / Breakerless ignition troubleshooting / Excessive vibration / Front suspension and steering / Brake problems / Carburetor troubleshooting

CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Maintenance intervals / Tires / Battery / Periodic lubrication / Engine oil and filter / Fork oil change / Periodic maintenance / Drive chain inspection and adjustment / Final drive belt inspection and adjustment / Clutch adjustment / Throttle adjustment / Front fork air adjustment / Coolant change / Tune-up / Air filter element / Cam chain tension / Valve clearance adjustment / Compression test / Spark plugs / Breaker point ignition / Contact point inspection / Contact point gap / Ignition timing / Electronic ignition / Carburetor / idle aped / Carburetor synchronization / Specifications

CHAPTER FOUR / ENGINE KZ400 AND KZ440
Engine / Cylinder head and cylinder head cover / Automatic cam chain tensioner / Valves and valve components / Cylinder / Pistons and piston rings / Oil pump / Oil pressure relief valve / Alternator and starter / Engine sprocket cover / Engine sprocket or pulley / Crankcase / Kickstarter / Balancer / Crankshaft and connecting rods / Specifications

CHAPTER FIVE / ENGINE 1985-ON
Engine removal installation / Cylinder head and camshafts / Rocker arm assemblies / Cam chain tensioner / Valves and valve components / Cylinder / Pistons and piston rings / Oil pump / Oil pressure relief valve / Oil level switch / Neutral switch / Alternator / starter drive mechanism and starter / Crankcase / Crankshaft and connecting rods / Balancer shaft / Specifications

CHAPTER SIX / CLUTCH AND PRIMARY CHAIN
Clutch and primary chain / Specifications

CHAPTER SEVEN / TRANSMISSION
Shift mechanism / 5-speed transmission / 6-speed transmission / Specifications

CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS
Carburetor / Carburetor adjustment / Emission control / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Charging system / Breaker point ignition / Transistorized ignition / Transistorized ignition / Electric starter / Lighting system / Switches / Horn / Fuses / Specifications

CHAPTER TEN / COOLING SYSTEM
Cooling system inspection / Radiator and fan / Thermostat / Water pump / Hoses / Thermostatic fan switch and water temperature sensor / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Tire changing / Tire repairs / Steering head / Front fork / Specifications

CHAPTER TWELVE / REAR SUSPENSION
Rear wheel / Rear hub / Rear wheel coupling / Drive chain / Wheel balancing / Tire changing / Drive belt and pulleys / Rear swing arm / Shock absorbers / Specifications

CHAPTER THIRTEEN / BRAKES
Front disc brakes / Front brake pad / Front caliper / Master cylinder / Front brake hose / Front brake disc / Drum brakes / Bleeding the system / Specifications

SUPPLEMENT / EN500 SERVICE INFORMATION

Models covered:
KZ400A, S (U.S.) (1974-1978)
KZ400B (U.S.) (1978-1980)
KZ400B (Canada) (1978-1980)
KZ400B (Europe) (1978-1980)
KZ400C (U.S.) (1978)
KZ400G (U.S.) (1980-1981)
KZ400G (Canada) (1980-1981)
KZ400G (Europe ) (1980-1981)
KZ400H (U.S.) (1979-1981)
KZ400H (Canada) (1979-1981)
KZ400H (Europe) (1979-1981)
KZ400A, D (U.S.) (1980-1983)
KZ400A, D (Canada) (1980-1983)
KZ440B (U.S.) (1980-1981)
KZ440B (Canada) (1980-1981)
KZ440C (Canada) (1981)
KZ440G (U.S.) (1982-1983)
KZ440G (Canada) (1982-1983)
KZ440H (Europe) (1982-1983)
Z440A, C, D (Europe) (1980-1983)
EN450A (1985-1990)
EN500A (1990-1995)

Clymer Manuals Kawasaki EN450A Manual
Clymer Manuals Kawasaki EN500A Manual
Clymer Manuals Kawasaki KZ400A Manual
Clymer Manuals Kawasaki KZ400D Manual
Clymer Manuals Kawasaki KZ400A Manual
Clymer Manuals Kawasaki KZ400S Manual
Clymer Manuals Kawasaki KZ400B Manual
Clymer Manuals Kawasaki KZ400C Manual
Clymer Manuals Kawasaki KZ400G Manual
Clymer Manuals Kawasaki KZ400H Manual
Clymer Manuals Kawasaki KZ440B Manual
Clymer Manuals Kawasaki KZ440C Manual
Clymer Manuals Kawasaki KZ440G Manual
Clymer Manuals Kawasaki KZ440H Manual
Clymer Manuals Kawasaki Z440A Manual
Clymer Manuals Kawasaki Z440C Manual
Clymer Manuals Kawasaki Z440D Manual

Product Details
Open Close
Digital Editions
Open Close