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Kawasaki Ninja ZX-7 L1, L2, L3 (1993 - 1995)

Complete coverage for your vehicle

Written from hands-on experience gained from the complete strip-down and rebuild of a Kawasaki Ninja ZX-7 L1, L2, L3, Haynes can help you understand, care for and repair your Kawasaki Ninja ZX-7 L1, L2, L3. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Kawasaki Ninja ZX-7 L1, L2, L3 can help maintain its resale value, save you money, and make it safer to drive.

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What's covered

What's covered: 

Kawasaki Ninja ZX7 1991-1998
Models –

ZX-7 (J1/J2) 1991-1992
ZX-7R (K1/K2) 1991-1992
ZX7 (L1/L2/L3) 1993-1995
ZX-7R (M1/M2) 1993-1994
ZX-7RR (N1) 1996
ZX-7R (P1/P2/P3) 1996-1998

Engine – 748 cc liquid-cooled, four-stroke, 16-valve DOHC 4-cylinder

PLEASE NOTE that this manual is intended for vehicles built to US specifications. Although it is useful when the products or systems are similar to those in other markets, there may still be significant differences, especially in areas concerned with safety and emission control.
 

Table of contents

This Kawasaki Ninja Motorcycle Manual is 752 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warning / Safety first / Washing the bike/ Torque specifications / Special tips / Fasteners / Lubricants / Threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic's tips / Ball bearing replacement / Seals / Riding safely / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine noises / Cylinder leak test / Clutch / Transmission / Srive train noise / Handling / Frame noise / Brakes / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Periodic lubrication / Engine oil and filter change / Oil pressure test / Drive chain lubrication and adjustment / Control cable lubrication / Periodic maintenance / Air filter cleaning and reoiling / Compression test / Valve clearance adjustment / Spark plugs / Carburetor idle speed adjustment / Carburetor synchronization / Unscheduled maintenance / Engine tune-up / Storage / Specifications

CHAPTER FOUR / ENGINE TOP END
Cylinder head cover / Camshaft / Cylinder head / Rocker arm and shafts / Valves and valve components / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Removal installation / Oil pressure relief valves / Alternator chain, shaft and starter motor clutch / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch hydraulic system / Clutch master cylinder / Clutch slave cylinder / Clutch hose / Gearshift pedal / External gear shift mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Engine drive sprocket cover / Engine drive sprocket / Transmission / Specifications

CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Constant velocity carburetor / Flat slide carburetors / Pilot screw / Fuel level / Float height / Throttle cables / Choke cable / Air filter air box / Fuel tank / Fuel shutoff valve / Fuel filter and fuel pump / Clean air system / Crankcase breather system / Evaporative emission control system / Exhaust system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Charging system / Alternator / Ignition system / I.C. igniter unit / Ignition coil / Timing rotor and pickup coil / Starting system / Starter relay / Switches / Turn signal system / Starter relay / Fuel pump and relay / Thermostatic fan switch / Junction box and fuses / Specifications

CHAPTER TEN / COOLING SYSTEM
Hoses and clamps / Cooling system inspection / Coolant reservoir tank / Radiator and fan / Cooling fan / Thermostat / Water pump / Thermostatic fan switch and water temperature sensor / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Handlebar left-hand grip / Steering stem and head / Steering head bearing race / Fork service / Specifications

CHAPTER TWELVE / REAR SUSPENSION
Rear wheel / Rear hub / Rear coupling and driven sprocket / Drive chain / Shock absorber / Swing arm and shock linkage / Suspension linkage / Specifications

CHAPTER THIRTEEN / BRAKES
Disc brakes / Brake pads / Caliper / Master cylinder / Brake hose / Brake disc / Brake bleeding / Specifications

CHAPTER FOURTEEN / BODY AND FRAME
Seats / Front fender / Frame side covers / Front fairing / Footpegs / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1991 1992 Kawasaki ZX-7 J1, J2 (U.S., Canada & U.K.)
1993 1994 1995 Kawasaki ZX-7 L1, L2, L3 (U.S., Canada & U.K.)
1991 1992 Kawasaki ZX-7R K1, K2 (U.S., Canada & U.K.)
1993 1994 Kawasaki ZX-7R M1, M2 (U.S., Canada & U.K.)
1996 1997 1998 Kawasaki ZX-7R P1, P2, P3 (U.S., Canada, U.K. & European)
1996 Kawasaki ZX-7RR N1 (U.S., Canada & U.K.)

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More details
Part number: 
CM469
ISBN-13: 
9780892876747
Language: 
English
Publication date: