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The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Suzuki Two-Stroke Outboard DT115 (1992 - 1999)

  • Print edition only!
  • What's Included

    Fast dispatch from AUS warehouse
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    700+ pictures & diagrams of your vehicle
    Suitable for novice and pro mechanics
  • Online edition only!
  • What's Included

    Use the online manual straight away
    Includes ALL content of a printed manual
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    Extra videos in online manual
    Print any page at home
    700+ pictures & diagrams of your vehicle

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This Suzuki marine manual is 496 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers /Specifications

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques /Specifications

CHAPTER THREE / TROUBLESHOOTING
Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system component testing / Starting system / Ignition system / Warning systems / Oil injection system / Charging system / Power head / Cooling system / Gearcase / Trim system / Electronic fuel injection

CHAPTER FOUR / ROUTINE MAINTENANCE, LUBRICATION AND TUNE-UP
Routine maintenance / Power head / Fuel/oil mixture ratio / Oil injection systems / Gearcase lubricant level check / Gearcase lubricant change / Hydraulic trim system fluid inspection / Corrosion prevention / Propeller and propeller shaft service / Jet drive lubrication / Throttle and shift linkage lubrication / Steering and midsection lubrication / Battery maintenance / Electric starter maintenance / Cooling system maintenance / Flushing the cooling system / Fuel requirements / Fuel filter service / Fuel hoses and clamps / Preparation for storage / Submersion / Tune-up / Compression test / Spark plugs / Ignition timing / Carburetor adjustments / Removing carbon from the combustion chamber / On-boat test /Specifications

CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENT
Shift cables and linkage / Throttle cable and linkage / Pilot screw / Idle speed / Choke solenoid / Throttle position sensor (TPS) / Oil pump linkage adjustment / Ignition timing /Specifications

CHAPTER SIX / FUEL SYSTEM
Carburetor / Intake manifold / Electronic fuel injection (EFI) system

CHAPTER SEVEN / ELECTRICAL AND IGNITION
Starting system / Charging system / Ignition system / Warning system / Battery requirements /Specifications

CHAPTER EIGHT / POWER HEAD
Flywheel removal and installation / Break-in procedure /Specifications

CHAPTER NINE / GEARCASE
Gearcase operation / Gearcase removal and installation / Water pump / Gearcase disassembly / Shim selection / Gear pattern inspection /Specifications

CHAPTER TEN / JET DRIVES
Jet drive removal and installation /Specifications

CHAPTER ELEVEN / MIDSECTION
Clamp brackets /Specifications

CHAPTER TWELVE / POWER TRIM SYSTEM
Fluid filling / Air bleeding /Specifications

CHAPTER THIRTEEN / OIL INJECTION SYSTEM
Oil flow switch removal, inspection and installation / Bleed air from the system /Specifications

CHAPTER FOURTEEN / REMOTE CONTROL

INDEX

WIRING DIAGRAMS

Models covered:
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT75
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT85
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki PU85
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT90
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT100
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT115
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT140
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki PU140
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT140 EFI
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT150
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT150 EFI
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT175
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT200
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT200 EFI
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT225

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Clymer Manuals Suzuki DT150 Online Manual
Clymer Manuals Suzuki DT150 EFI Online Manual
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Clymer Manuals Suzuki DT200 Online Manual
Clymer Manuals Suzuki DT200 EFI Online Manual
Clymer Manuals Suzuki DT225 Online Manual

Suzuki DT75 (1992-1999)
Suzuki DT85 (1992-1999)
Suzuki PU85 (1992-1999)
Suzuki DT90 (1992-1999)
Suzuki DT100 (1992-1999)
Suzuki DT115 (1992-1999)
Suzuki DT140 (1992-1999)
Suzuki PU140 (1992-1999)
Suzuki DT140 EFI (1992-1999)
Suzuki DT150 (1992-1999)
Suzuki DT150 EFI (1992-1999)
Suzuki DT175 (1992-1999)
Suzuki DT200 (1992-1999)
Suzuki DT200 EFI (1992-1999)
Suzuki DT225 (1992-1999)

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