Suzuki Two-Stroke Outboard DT40 (1992 - 1999) Clymer
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What's Covered
This Suzuki marine manual is 512 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques
CHAPTER THREE / TROUBLESHOOTING
Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system component testing / Starting system / Ignition system / Oil injection system / Charging system / Fuses and wire harnesses / Trim and tilt system / Power head / Cooling system / Gearcase / Specifications
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine maintenance / Powerhead oil / Premix models / Oil-injected models / Tilt and trim fluid / Corrosion preventative / Lubrication / Geargase lubricant level check / Gearcase lubricant change / Propeller shaft and propeller lubrication / Jet drive lubrication / Throttle and shift linkage lubrication / Steering controls and pivot points lubrication / Battery service / Electric starter motor service / Engine oil level check / Trim and tilt fluid level check / Cooling system service / Flushing the cooling system / Fuel system / Fuel additives / Fuel filters / Fuel hoses and clamps / Preparing the outboard motor for storage / Submersion / Corrosion prevention / Tune-up / Compression test / Spark plugs / Timing adjustment / Carburetor adjustment / Removing carbon form combustion chamber / Test running / Specifications
CHAPTER FIVE / SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
Carburetor synchronization / Static ignition timing adjustment / Carburetor adjustment / Specifications
CHAPTER SIX / FUEL SYSTEM
Carburetor / Reed valves / Specifications
CHAPTER SEVEN / ELECTRICAL AND IGNITION
Starting system components / Charging system / Ignition system / Warning system / Battery / Specifications
CHAPTER EIGHT / POWER HEAD
Flywheel removal and installation / Power head / Power head assembly / Break-in procedure / Specifications
CHAPTER NINE / GEARCASE
Gearcase operation / Propeller removal and installation / Gearcase / Water pump / Gearcase disassembly / Shim selection / Specifications
CHAPTER TEN / JET DRIVES
Jet drive removal and installation / Specifications
CHAPTER ELEVEN / REWIND STARTER
Rewind starter operation / Rewind starter repair / Specifications
CHAPTER TWELVE / POWER TRIM/TILT AND MIDSECTION
Power trim and tilt system / Electric motor removal / Midsection / Specifications
CHAPTER THIRTEEN / OIL INJECTION SYSTEM
Oil flow sensor removal, inspection and installation / Bleeding the system / Specifications
CHAPTER FOURTEEN / REMOTE CONTROL
INDEX
WIRING DIAGRAMS
Models covered:
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT2
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT2.2
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT4
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT5
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT6
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT8
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT9.9
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT15
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT25
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT30
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT40
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT55
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT65
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki PU40
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki PU55
Clymer Manuals Suzuki DT2 Manual
Clymer Manuals Suzuki DT2.2 Manual
Clymer Manuals Suzuki DT4 Manual
Clymer Manuals Suzuki DT5 Manual
Clymer Manuals Suzuki DT6 Manual
Clymer Manuals Suzuki DT8 Manual
Clymer Manuals Suzuki DT9.9 Manual
Clymer Manuals Suzuki DT15 Manual
Clymer Manuals Suzuki DT25 Manual
Clymer Manuals Suzuki DT30 Manual
Clymer Manuals Suzuki DT40 Manual
Clymer Manuals Suzuki DT55 Manual
Clymer Manuals Suzuki DT65 Manual
Clymer Manuals Suzuki PU40 Manual
Clymer Manuals Suzuki PU55 Manual
Suzuki DT2 (1992-1999)
Suzuki DT2.2 (1992-1999)
Suzuki DT4 (1992-1999)
Suzuki DT5 (1992-1999)
Suzuki DT6 (1992-1999)
Suzuki DT8 (1992-1999)
Suzuki DT9.9 (1992-1999)
Suzuki DT15 (1992-1999)
Suzuki DT25 (1992-1999)
Suzuki DT30 (1992-1999)
Suzuki DT40 (1992-1999)
Suzuki DT55 (1992-1999)
Suzuki DT65 (1992-1999)
Suzuki PU40 (1992-1999)
Suzuki PU55 (1992-1999)