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Suzuki LT250R Quad Racer (1985 - 1992)

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The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Suzuki LT250R Quad Racer (1985 - 1992)

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This Suzuki Quad Racer ATV Manual is 344 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Service hints / Torque specifications / Safety first / Special tips / Expendable supplies / Parts replacement / Serial numbers / Basic ahnd tools / Tune-up and troubleshooting tools / Mechanic's tips / Of Road Rules / Riding safely

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Front suspension and steering / Brake problems

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-checks / Engine lubrication / Service intervals maintenance schedule / Tires and wheels / Periodic lubrication / Transmission clutch oil change / Control throttle clutch parking brake cable lubrication / Periodic maintenance / Drive chain adjustment / Fuel shut off valve and filter inspection / Air filter / Engine tune-up / Cylinder head nut torque / Spark plug plugs / Idle speed adjustment / Carbon removal / Specifications

CHAPTER FOUR / ENGINE (1985-1986 MODELS)
Engine operating principles / Engine lubrication / Servicing the engine in the frame / Engine removal and installation / Cylinder head / Cylinder / Reed valve assembly / Piston , piston pin and piston rings / Primary drive gear, balancer drive gear, balancer driven gear and water pump drive gear / Magneto / Drive sprocket / Kickstarter / Crankcase and crankshaft / Break-in procedure / Specifications

CHAPTER FIVE / ENGINE (1987 AND LATER MODELS)
Engine operating principles / Engine lubrication / Servicing the engine in the frame / Engine removal and installation / Cylinder head / Cylinder / Reed valve assembly / Exhaust valve / Piston , piston pin and piston rings / Primary drive gear, balancer drive gear, balancer driven gear and water pump drive gear / Magneto / Drive sprocket / Kickstarter / Crankcase and crankshaft / Break-in procedure / Specifications

CHAPTER SIX / CLUTCH AND TRANSMISSION (1985-1986 MODELS)
Clutch operation / Clutch release mechanism / Cable / External shift mechanism / Transmission and internal shift mechanism / Specifications

CHAPTER SEVEN / CLUTCH AND TRANSMISSION (1987 AND LATER MODELS)
Clutch operation / Clutch release mechanism / Cable / External shift mechanism / Transmission and internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carb service / Carb adjustments / Air filter air box / Throttle cable / Fuel shutoff valve / Fuel tank / Exhaust system / Exhaust system repair / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Capacitor discharge ignition / Ignition coil / Lighting system / Magneto testing / Switches / Wiring diagrams / Specifications

CHAPTER TEN / COOLING SYSTEM
Cooling system check / Pressure check / Radiator / Water pump / Hoses / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Starting system / Tires / Specifications

CHAPTER TWELVE / REAR AXLE AND SUSPENSION
Rear wheel / Rear axle and driven sprocket / Rear axle / Driven sprocket / Rear axle inspection / Drive sprocket and drive chain / Rear axle bearing housing / Shock absorber adjustment / Shock absorber and linkage / Swing arm / Specifications

CHAPTER THIRTEEN / BRAKES
Disc brakes / Front brake pad replacement / Rear brake pad replacement / Front master cylinder / Rear master cylinder / Front caliper / Rear caliper / Front brake disc / Rear brake disc / Front brake hose replacement / Rear brake hose replacement / Bleeding the system / Rear brake pedal / Specifications

CHAPTER FOURTEEN / BODY
Seat / Front fender / Rear fender / Front hand grip / Rear hand grip / Specifications

INDEX

WIRING DIAGRAMS

1985 1986 1987 1988 1989 1990 1991 1992 Suzuki LT250R Quad Racer Manual LT250 LT 250 R

Clymer Manuals Suzuki LT250R Quad Racer Manual

LT250R Quad Racer (1985-1992)

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