Toyota HiLux (1997 - 2005)
ChangeWhat’s Covered
Haynes AutoFix Repair guides are only available for the following engine variants.
- 2.5 16V D-4D Diesel 2KD-FTV 65
- 2.7 Petrol 2TR-FE 118
- 3.0 16V D-4D Diesel 1KD-FTV 120
- 3.0 16V D-4D Diesel 1KD-FTV 126
- 4.0 Petrol 1GR-FE 175
Please note that Autofix includes access to one engine only, selected after you purchase.
NOTICE: exact coverage may vary between vehicles. Please view this preview to check your job is included.
- Service intervals
- Including service indicator reset
- Specifications
- Engine
- Emissions
- Cooling system
- Electrical
- Brakes
- Steering and wheel alignment
- Air conditioning
- Wheels and tyres
- Capacities
- Torque settings
- Maintenance and repair information
- Engine
- Clutch
- Transmission
- Drive shaft
- Differential
- Steering and suspension
- Brake system
- Heating and air conditioning
- Bodywork and interior
- Electrical system
- Wheels and tyres
- Lubricants & fluids
- Engine
- Cooling system
- Brakes
- Transmission
- Air conditioning
Electronics and Diagnostics
Electronic diagnostics
NOTICE: exact coverage may vary between vehicles. Please view this preview to check your job is included.
A world-leading diagnostics application, now available for DIYers
- Wiring diagrams for engine management, ABS, ESP and air conditioning
- Retrieve data from the vehicle’s engine management/ CAN-Bus system to diagnose faults and component errors which have generated fault codes
- Enter fault codes and see their description with suggested components to test
Comfort Wiring Diagrams
- Clear, “localised” wiring schematics for key vehicle features, with wire and component trace functionality for fast, efficient, first-time fixes.
- Includes pan and zoom functionality
- Highlight feature to trace corresponding wires and components
- Includes:
- Air conditioning
- Central locking
- Exterior lights
- Horn
- Instrument cluster
- Power windows
- Starting/charging
- Supplemental restraint system (SRS)/Airbag
- Wash/wipe system
Fuse locations
- Fully illustrated guide to locating each fuse
Warning lights
- Complete guide to every common warning light and how to respond
Autofix Explained
For a new generation of vehicles, welcome to an all-new repair guide. The Haynes Manual has inspired and helped DIY repairers for more than 60 years, but today’s modern vehicles come with new challenges that can only be tackled by a digital product.
When we first began selling manuals in the 1960s, vehicles were simple to maintain and there were relatively few models on sale. Today, electronics are a vital part of how your vehicle operates and there are more than 100,000 different variants of make/ model/ body type/ gearbox and engine.
So at Haynes, we knew that to continue offering a great product, we needed to take a brand-new approach - nothing less than a reinvention of the repair manual. With so many models on sale, it is impossible to strip down and rebuild enough cars to cover the market properly. Instead, Haynes Autofix is based upon workshop data with added DIY tutorials full of general tips and techniques.
The instructions are no longer step-by-step and are best-suited to confident home mechanics or professionals.
But we’re adding something new, powerful and very important.
Modern cars are equipped with dozens of sensors and ECUs (control units). Today, the first step when servicing a car is to plug a diagnostic tool into the OBD (on-board diagnostics) system of the vehicle.
So, we’re putting an electronics diagnosis module in the hands of DIY repairers for the first time. Enter a fault code and follow the instructions to test components in order, and establish the likely cause of a problem. Our tool goes far beyond what commonly available fault code readers offer, and puts you, the car owner, back in control. Even if you choose not to complete the repair yourself, you will know exactly what the problem is when you hand it over to a workshop.
Haynes Autofix is not a Haynes Manual. We want to be very clear about this, but we know that our new product will enable many thousands of you to continue maintaining your vehicle and troubleshooting problems in a DIY environment.
Note: Autofix is a worldwide product. You will sometimes see RHD (right hand drive) or LHD (left hand drive) mentioned. On location diagrams, we sometimes have LHD drawings only; but they do apply to RHD vehicles in a mirror image.
Interactive Fault Finder
DIY tutorials
The experts at Haynes have compiled 50+ tutorials on tasks that range from changing the oil to replacing a timing belt. Use these DIY friendly guides alongside the data for your vehicle to complete the job correctly first time.
Guides include tools needed, level of difficulty, common problems and expert tips. We’ll even suggest other jobs to take on in conjunction with the one you have chosen.
More content is added continually to ensure you are covered for every job!
Videos
In addition to comprehensive data, diagrams and written tutorials, a wide range of instructional videos are available to view. Understand your job quickly and learn the best way to tackle each one.
More content is added continually to ensure you are covered for every job!
Technical Drawings
What's Covered
Introduction
Chapter 1: Tune-up and routine maintenance
Chapter 2A: 4-cylinder petrol engines
Chapter 2B: V6 petrol engines
Chapter 2C: 5L and 5L-E diesel engines
Chapter 2D: General engine overhaul procedures
Chapter 3: Cooling, heating and air conditioning systems
Chapter 4A: Fuel and exhaust systems - petrol engines
Chapter 4B: Fuel and exhaust systems - diesel engines
Chapter 5: Engine electrical systems
Chapter 6A: Emissions and engine control systems - petrol engines
Chapter 6B: Emissions and engine control systems - diesel engines
Chapter 7A: Manual transmission
Chapter 7B: Automatic transmission
Chapter 7C: Transfer case
Chapter 8: Clutch and drivetrain
Chapter 9: Brakes
Chapter 10: Suspension and steering
Chapter 11: Body
Chapter 12: Chassis electrical system
Wiring Diagrams
Toyota HiLux 1997-2005
Two wheel drive & four wheel drive
Series – RZN, VZN, LN, KZN
Body – Utility, cab chassis, double cab, extra cab
Engine –
Petrol: 2.0 litre (1RZ-FE), 2.7 litre (3RZ-FE), 3.4 litre (5VZ-FE)
Diesel: 3.0 litre (5L, 5L-E, 1KZ-TE)
Product Details
Online Manual
N.b. this is not a printed product
Please note: This is not a printed product
With a Haynes Manual, you can do it yourself, from simple maintenance to full repairs. Every Manual is based on a complete stripdown of the car. Our authors and technicians work out the best methods to do a job and present this with the home mechanic in mind. Our Manuals have clear instructions and hundreds of photographs that show each step. Whether you're a beginner or a competent mechanic, you can save money with Haynes!
Each Manual includes:
-Clear and easy to follow page layout
-Full procedures written from hands-on experience
-Easy-to-follow photos
-Fault finding information
-How to make special tools
-Colour wiring diagrams (where available)
Print Manual