Wait until the engine is cold before starting this procedure. Do not allow antifreeze to come in contact with your skin, or with the painted surfaces of the car. Rinse off spills immediately with plenty of water. Never leave antifreeze lying around in an open container, or in a puddle in the driveway or on the garage floor. Children and pets are attracted by its sweet smell, but antifreeze can be fatal if ingested.
With the engine completely cold, cover the expansion tank cap with a wad of rag, and slowly turn the cap anti-clockwise to relieve the pressure in the cooling system (a hissing sound may be heard). Wait until any pressure in the system is released, then continue to turn the cap until it can be removed.
Raise the front of the vehicle and support it securely on axle stands. Remove the engine undershield
Engine undershield fasteners
Undo the fasteners and remove the undershield beneath the radiator.
N47 and N57 engines
Release the clamps, and disconnect the intercooler intake and outlet hoses
. Examine the hose seals and renew if necessary.
Prise out the clip and disconnect the intercooler hoses
Unscrew the 2 retaining bolts and lower the intercooler from place
Undo the bolt each side and lower the intercooler
On N47T engines, remove the engine undershield, and panel beneath the intercooler/radiator. No drain plug/tap is fitted to the radiator.
Bleed screws may be fitted to the EGR cooler, the coolant return hose and the coolant expansion tank
. Undo the screws (where applicable), remove the plastic cover from the top of the engine and open the bleed screws.
Coolant bleed screws may be located on the coolant expansion tank . . .
. . . the return hose . . .
. . . and the EGR cooler according to model
Position a suitable container beneath the drain plug(s) on the base of the radiator (where fitted). Unscrew the drain plug(s) and allow the coolant to drain into the container
. On models without a radiator drain plug, release the clamp and disconnect the radiator lower hose.
Slacken the radiator drain plug
To fully drain the system, also unscrew the coolant drain plug from the right-hand side of the cylinder block and allow the remainder of the coolant to drain into the container
. Access to the plug is extremely limited.
The cylinder block drain plug is located on the right-hand side
BMW insist that the cooling system is not filled with used coolant.
Once all the coolant has drained, fit a new sealing washer to the block drain plug and tighten it to 25 Nm (18 Ibf ft).
Cooling system flushing
If the antifreeze mixture has become diluted, then in time the cooling system may gradually lose efficiency, as the coolant passages become restricted due to rust, scale deposits, and other sediment. The cooling system efficiency can be restored by flushing the system clean.
The radiator should be flushed independently of the engine, to avoid unnecessary contamination.
To flush the radiator, disconnect the top and bottom hoses and any other relevant hoses from the radiator.
Insert a garden hose into the radiator top inlet. Direct a flow of clean water through the radiator, and continue flushing until clean water emerges from the radiator bottom outlet.
If after a reasonable period, the water still does not run clear, the radiator can be flushed with a good proprietary cooling system cleaning agent. It is important that their manufacturer’s instructions are followed carefully. If the contamination is particularly bad, insert the hose in the radiator bottom outlet, and reverse-flush the radiator.
To flush the engine, remove the thermostat, then temporarily refit the thermostat cover. On models where the thermostat is integral with the housing, remove the housing to allow the water to flow out.
On completion of flushing, refit the thermostat and reconnect the hoses.
With the top and bottom hoses disconnected from the radiator, insert a garden hose into the radiator top hose. Direct a clean flow of water through the engine, and continue flushing until clean water emerges from the radiator bottom hose.
Cooling system filling
Where applicable, refit the intercooler, and the engine undershield.
Before attempting to fill the cooling system, make sure that all hoses and clips are in good condition, and that the clips are tight and the radiator and cylinder block drain plugs are securely tightened. Note that an antifreeze mixture must be used all year round, to prevent corrosion of the engine components (see following sub-Section).
| 4-cylinder engines:
| Manual transmission
| Automatic transmission
| 6-cylinder engines:
| Manual transmision
| Automatic transmission
||Long-life ethylene glycol based antifreeze*
||* Refer to your BMW dealer for brand name and type recommendations
Slacken the bleed screw(s).
Turn on the ignition, and set the heater control to maximum temperature, with the fan speed set to ‘low’. This opens the heating valves.
Remove the expansion tank filler cap. Fill the system by slowly pouring the coolant into the expansion tank to prevent airlocks from forming.
If the coolant is being renewed, begin by pouring in a couple of litres of water, followed by the correct quantity of antifreeze, then top-up with more water.
As soon as coolant free from air bubbles emerges from the bleed screw(s), tighten the screw(s) securely.
Once the level in the expansion tank starts to rise, squeeze the radiator top and bottom hoses to help expel any trapped air in the system. Once all the air is expelled, top-up the coolant level until the float in the expansion tank rises to indicate the maximum level, then refit the expansion tank cap
The float indicates the coolant level. Refer to the markings on the top of the expansion tank
Start the engine and run it until it reaches normal operating temperature, then stop the engine and allow it to cool.
Check for leaks, particularly around disturbed components. Check the coolant level in the expansion tank, and top-up if necessary. Note that the system must be cold before an accurate level is indicated in the expansion tank. If the expansion tank cap is removed while the engine is still warm, cover the cap with a thick cloth, and unscrew the cap slowly to gradually relieve the system pressure (a hissing sound will normally be heard). Wait until any pressure remaining in the system is released, then continue to turn the cap until it can be removed.
Always use an ethylene-glycol based antifreeze which is suitable for use in mixed-metal cooling systems.
Before adding antifreeze, the cooling system should be completely drained, preferably flushed, and all hoses checked for condition and security.
After filling with antifreeze, a label should be attached to the expansion tank, stating the type and concentration of antifreeze used, and the date installed. Any subsequent topping-up should be made with the same type and concentration of antifreeze.
Do not use engine antifreeze in the windscreen/tailgate washer system, as it will damage the vehicle paintwork. A screenwash additive should be added to the washer system in the quantities stated on the bottle.