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Ford Fusion (2002 - 2012)

Fusion

Complete coverage for your vehicle

Written from hands-on experience gained from the complete strip-down and rebuild of a Ford Fusion, Haynes can help you understand, care for and repair your Ford Fusion. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Ford Fusion can help maintain its resale value, save you money, and make it safer to drive.

We have 10 videos for this car!

Printed manual

Print
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Online manual & videos

Online
£20.00
£16.99
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Choose the Haynes manual that is right for you with our complete comparison guide Printed manualThe original and best, delivered to your door Online manualA feature-loaded digital edition of the original manual
MaintenanceSimple weekly checks and servicing guides to keep you on the road Printed manual Digital manual
Servicing Complete, fully illustrated step-by-step guides Printed manual Digital manual
Easy search Find the task you are looking for quickly Printed manual Digital manual
Print-at-home Take the sections you need to the workshop Printed manual Digital manual
Wiring Easy-to-read electrical diagrams Printed manual Digital manual
Colour photosWhich can be enlarged Printed manual Digital manual
Watch and learn Video tutorials for many common tasks Printed manual Digital manual

Printed manual

The original and the best, delivered to your door
£22.99
£16.99

Online manual

All the content of a printed manual, plus much more
£20.00
£16.99
1 year subscription

Videos included with this online manual

  • Checking oil level
  • Checking tyre pressures
  • Roadside wheel change
  • Vacuum oil extraction
  • Oil filter change
  • Jacking - vehicle support
  • Checking coolant level
  • Checking brake fluid
  • Checking steering fluid
  • Brakes, suspension & tyres

What's covered

What's covered: 

Hatchback.
Petrol: 1.4 litre (1388cc) and 1.6 litre (1596cc).Diesel: 1.4 litre (1398cc) and 1.6 litre (1560cc).

Table of contents

Contents
Safety First! Roadside repairs Weekly checks
Chapter 1A : Routine maintenance and servicing – petrol models
Chapter 1B : Routine maintenance and servicing – diesel models
Chapter 2A : Petrol engine in-car repair procedures
Chapter 2B : 1.4 litre diesel engine in-car repair procedures
Chapter 2C : 1.6 litre diesel engine in-car repair procedures
Chapter 2D : Engine removal and overhaul procedures
Chapter 3 : Cooling, heating and air conditioning systems
Chapter 4A : Fuel and exhaust systems – petrol engines
Chapter 4B : Fuel and exhaust systems – diesel engines
Chapter 4C : Emission control systems
Chapter 5A : Starting and charging systems
Chapter 5B : Ignition system – petrol models
Chapter 5C : Preheating system – diesel models
Chapter 6 : Clutch
Chapter 7A : Manual transmission
Chapter 7B : Durashift EST transmission
Chapter 8 : Driveshafts
Chapter 9 : Braking system
Chapter 10 : Suspension and steering
Chapter 11 : Bodywork and fittings
Chapter 12 : Body electrical system Wiring diagrams Reference Contents
Safety First! Roadside repairs Weekly checks
Chapter 1A : Routine maintenance and servicing – petrol models
Chapter 1B : Routine maintenance and servicing – diesel models
Chapter 2A : Petrol engine in-car repair procedures
Chapter 2B : 1.4 litre diesel engine in-car repair procedures
Chapter 2C : 1.6 litre diesel engine in-car repair procedures
Chapter 2D : Engine removal and overhaul procedures
Chapter 3 : Cooling, heating and air conditioning systems
Chapter 4A : Fuel and exhaust systems – petrol engines
Chapter 4B : Fuel and exhaust systems – diesel engines
Chapter 4C : Emission control systems
Chapter 5A : Starting and charging systems
Chapter 5B : Ignition system – petrol models
Chapter 5C : Preheating system – diesel models
Chapter 6 : Clutch
Chapter 7A : Manual transmission
Chapter 7B : Durashift EST transmission
Chapter 8 : Driveshafts
Chapter 9 : Braking system
Chapter 10 : Suspension and steering
Chapter 11 : Bodywork and fittings
Chapter 12 : Body electrical system Wiring diagrams Reference

Print manual

More details
Part number: 
5566
ISBN-13: 
9781785213168
Language: 
English
Publication date: 
UPC: 
699414011568
Dimensions: 
270 x 210mm

Online manual

More details
Part number: 
MOL5566
Language: 
English
UPC: 
699414011568

About

Introduced in August 2002, the Fusion is based on the best-selling Ford Fiesta (Mk 6). The Fusion was Ford’s first attempt to enter the mini MPV market and whilst the Fusion lacks some of the crucial features of a mini MPV (such as easily removable individual rear seats) the upright driving position, good visibility and ease of entry guaranteed its popularity.Our repair manual makes the ideal companion when you’re undertaking maintenance or repairs on your car.