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The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Honda Motorcycle CRF250R (2004 - 2005)

  • Includes online edition!
  • What's Included

    Use the online manual straight away
    Print on demand books shipped within a week
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    Extra videos in online manual
    700+ pictures & diagrams of your vehicle
  • Print edition only!
  • What's Included

    Print on demand books shipped within a week
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    700+ pictures & diagrams of your vehicle
    Suitable for novice and pro mechanics
  • Online edition only!
  • What's Included

    Use the online manual straight away
    Includes ALL content of a printed manual
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    Extra videos in online manual
    Print any page at home
    700+ pictures & diagrams of your vehicle

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Print and Online Bundle
£42.00 £32.00
Online Only
£32.00 £26.00
Print Only
£35.00
Bundles include a printed and an online version and offer the best value
Online editions are online only digital products.
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This Honda manual is 632 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop Supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Engine principles and operating requirements / Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Electrical testing / Front suspension and steering / Rear suspension / Brake system

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance intervals / Air filter / Engine oil and filter / oil strainer / Transmission oil / Compression check / Spark plug / Valve clearance / Decompressor system / Secondary air supply system / Control cable inspection and lubrication / Throttle cable / Hot start cable / Clutch lever adjustment / Drive chain and sprockets / Wheel bearing / Steering / engine break-in / Specifications Specs

CHAPTER FOUR AND FIVE / ENGINE
Removal and installation / Cylinder head cover / Camshaft and rocker arm / Cam chain tensioner, guides and cam chain / Cylinder head / Valves / Cylinder / Piston and piston rings / Countershaft seal / Shift shaft seal / Lubrication system / Crankcase / Crankcase seal and bearing / Oil pump and one-way valve / Crankshaft / Specifications Specs

CHAPTER SIX AND SEVEN / CLUTCH, PRIMARY DRIVE, STARTER CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
Right crankcase cover / Clutch cover / Clutch release lever / Balancer shaft and primary drive gear / Starter clutch, balancer shaft and primary drive gear / Kickstarter and kick idle gear / External shift mechanism / Clutch cable / Specifications Specs

CHAPTER EIGHT / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission overhaul / inspection / Internal shift mechanism / Specifications Specs

CHAPTER NINE / FUEL AND EMISSION CONTROL SYSTEMS
Fuel system safety / Fuel tank / Fuel shutoff valve and fuel filter / Air box / Carburetor / Carburetor service / Float height / Carb adjustment and rejetting / Throttle position sensor / Throttle cable / Hot start cable / Emission control labels / Crankcase breather / Pulse secondary air injection / Specifications Specs

CHAPTER TEN / ELECTRICAL SYSTEM
Connectors / Left crankcase cover / Stator and ignition pulse generator / Flywheel / Ignition coil / Ignition control module / Ignition system testing / Ignition timing / Battery / Charging system / Starting system testing / Starter / Starter relay switch / Lighting / Switches / Main relay / Fuse / Wiring diagrams / Specifications Specs

CHAPTER ELEVEN / COOLING SYSTEM
Inspection / Water pump seal / Pressure test / Radiators / Coolant reserve tank / Water pump / Cooling fan / Specifications Specs

CHAPTER TWELVE / WHEELS, TIRES AND DRIVE CHAIN
Front and rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket / Tire / Specifications Specs

CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING
Handlebar / Handlebar grip replacement / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork service / Front fork adjustment / Specifications Specs

CHAPTER FOURTEEN / REAR SUSPENSION
Shock absorber / Shock linkage / swing arm / Rear suspension adjustment / Specifications Specs

CHAPTER FIFTEEN / BRAKES
Front and rear brake pads / Front and rear brake caliper / Front and rear master cylinder / Brake hose / Brake disc / brake pedal / Brake system draining / Brake bleeding / Specifications Specs

CHAPTER SIXTEEN / BODY AND SUBFRAME
Seat / Side covers / Radiator shrouds / Engine guard / Center engine guard / Number plate / Front visor / Tripmeter and cable / Footpeg and mounting bracket / Sidestand / Subframe / Specifications Specs

COLOR WIRING DIAGRAMS

Models: CFR250R CRF250X CRF450R CRF450X CRF 250R 250X 450R 450X 250 450 R X 2002 2003 2004 2005

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