Skip to main content
0 items

Find your repair guide

Find your repair guide
(Cars and vans only)

Other search options

Find your repair guide

Cars or Bikes or Other
(Shortcuts to product pages)
The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Kawasaki Ninja 500R D1-D9 (1994 - 2002) Clymer

  • Print edition only!
  • What's Included

    Book ships next working day (before 5pm)
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    700+ pictures & diagrams of your vehicle
    Suitable for novice and pro mechanics
Printed Manual Only
£34.00 £27.00
What's Covered
Open Close

This Kawasaki Motorcycle Manual is 256 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Parts replacement / Basic hand tools / Test equipment / Mechanic's tips / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Engine starting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Charging system / Starting system / Electrical problems / Ignition system / Electronic ignition troubleshooting / Excessive vibration / Front suspension and steering / Brake problems / Carburetor troubleshooting

CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Maintenance intervals / Tires / Battery / Periodic lubrication / Engine oil change / Fork oil change / Ultra-trak linkage lubrication / Periodic maintenance / Drive chain adjustment / Throttle adjsutment / Steering head adjustment / Air filter / Coolant change / Timing / Tune-up / Valve clearance / Compression test / Spark plugs / Electronic ignition / Carburetor / Idle speed / Carb synchronization /

CHAPTER FOUR / ENGINE
Engine removal installation / Cylinder head and camshafts / Rocker arm assemblies / Cam chain tensioner / Valves and valve components / Cylinder / Pistons and piston rings / Oil pump / Oil pressure relief valve / Oil level switch / Neutral switch / Alternator, starter drive mechanism and starter / Crankcase / Crankshaft and connecting rods / Balancer shaft

CHAPTER FIVE / CLUTCH AND PRIMARY CHAIN
Clutch and primary chain

CHAPTER SIX / TRANSMISSION
Shift mechanism / Transmission

CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEM
Fuel tank / Carburetor / Carburetor adjustment / Emission control (California models) / Exhaust system

CHAPTER EIGHT / ELECTRICAL SYSTEMS
Charging system / Transistorized ignition / IC igniter removal/installation / IC igniter test / Electric starter / Lighting system / Switches / Horn / Wiring and connectors / Thermostatic fan switch / Water temperature sensor / Junction box and fuses / Wiring diagrams

CHAPTER NINE / COOLING SYSTEM
Cooling system inspection / Radiator and fan / Thermostat / Water pump / Hoses / Thermostatic fan switch and water temperature sensor

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Tubeless tires / Tubeless tire changing / Handlebars / Steering head / Front forks

CHAPTER ELEVEN / REAR SUSPENSION
Rear wheel / Rear hub / Rear wheel coupling / Drive chain / Cleaning / Wheel balancing / Tire changing / Rear shock absorber / Uni-Trak preload adjustment / Rear swing arm

CHAPTER TWELVE / BRAKES
Front disc brakes / Front brake pad / Front caliper / Front master cylinder / Front brake hose / Front brake disc / Bleeding the system / Rear drum brake

CHAPTER THIRTEEN / FAIRING

SUPPLEMENT / 1994 AND LATER SERVICE INFORMATION

INDEX

WIRING DIAGRAMS

Models covered:
1987 1988 1989 1990 1991 1992 1993 Kawasaki EX500 A1-Z7 (Canada)
1987 1988 1989 1990 1991 1992 1993 Kawasaki EX500 A1-Z7 (US)
1994 1995 1996 1997 1998 1999 2000 2001 2002 Kawasaki GPZ 500S E1-on (Germany)
1994 1995 1996 1997 1998 1999 2000 2001 2002 Kawasaki GPZ500S E1-on (Greece)
1994 1995 1996 1997 1998 1999 2000 2001 2002 Kawasaki GPZ500S E1-on (Norway)
1994 1995 1996 1997 1998 1999 2000 2001 2002 Kawasaki GPZ500S F1-on (Sweden)
1994 1995 1996 1997 1998 1999 2000 2001 2002 Kawasaki GPZ500S F1-on (UK)
1994 1995 1996 1997 1998 1999 2000 2001 2002 Kawasaki Ninja 500R D1-D9 (Canada)
1994 1995 1996 1997 1998 1999 2000 2001 2002 Kawasaki Ninja 500R D1-D9 (US)

Clymer Manuals Kawasaki EX500 Manual
Clymer Manuals Kawasaki GPZ500S Manual
Clymer Manuals Kawasaki Ninja 500R Manual

Product Details
Open Close