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The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Suzuki Two-Stroke Outboard DT4 (1992 - 1999)

  • Print edition only!
  • What's Included

    Print on demand books shipped within a week
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    700+ pictures & diagrams of your vehicle
    Suitable for novice and pro mechanics
  • Online edition only!
  • What's Included

    Use the online manual straight away
    Includes ALL content of a printed manual
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    Extra videos in online manual
    Print any page at home
    700+ pictures & diagrams of your vehicle

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This Suzuki marine manual is 512 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques

CHAPTER THREE / TROUBLESHOOTING
Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system component testing / Starting system / Ignition system / Oil injection system / Charging system / Fuses and wire harnesses / Trim and tilt system / Power head / Cooling system / Gearcase / Specifications

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine maintenance / Powerhead oil / Premix models / Oil-injected models / Tilt and trim fluid / Corrosion preventative / Lubrication / Geargase lubricant level check / Gearcase lubricant change / Propeller shaft and propeller lubrication / Jet drive lubrication / Throttle and shift linkage lubrication / Steering controls and pivot points lubrication / Battery service / Electric starter motor service / Engine oil level check / Trim and tilt fluid level check / Cooling system service / Flushing the cooling system / Fuel system / Fuel additives / Fuel filters / Fuel hoses and clamps / Preparing the outboard motor for storage / Submersion / Corrosion prevention / Tune-up / Compression test / Spark plugs / Timing adjustment / Carburetor adjustment / Removing carbon form combustion chamber / Test running / Specifications

CHAPTER FIVE / SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
Carburetor synchronization / Static ignition timing adjustment / Carburetor adjustment / Specifications

CHAPTER SIX / FUEL SYSTEM
Carburetor / Reed valves / Specifications

CHAPTER SEVEN / ELECTRICAL AND IGNITION
Starting system components / Charging system / Ignition system / Warning system / Battery / Specifications

CHAPTER EIGHT / POWER HEAD
Flywheel removal and installation / Power head / Power head assembly / Break-in procedure / Specifications

CHAPTER NINE / GEARCASE
Gearcase operation / Propeller removal and installation / Gearcase / Water pump / Gearcase disassembly / Shim selection / Specifications

CHAPTER TEN / JET DRIVES
Jet drive removal and installation / Specifications

CHAPTER ELEVEN / REWIND STARTER
Rewind starter operation / Rewind starter repair / Specifications

CHAPTER TWELVE / POWER TRIM/TILT AND MIDSECTION
Power trim and tilt system / Electric motor removal / Midsection / Specifications

CHAPTER THIRTEEN / OIL INJECTION SYSTEM
Oil flow sensor removal, inspection and installation / Bleeding the system / Specifications

CHAPTER FOURTEEN / REMOTE CONTROL

INDEX

WIRING DIAGRAMS

Models covered:
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT2
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT2.2
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT4
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT5
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT6
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT8
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT9.9
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT15
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT25
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT30
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT40
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT55
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki DT65
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki PU40
1992 1993 1994 1995 1996 1997 1998 1999 Suzuki PU55

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Clymer Manuals Suzuki DT8 Manual
Clymer Manuals Suzuki DT9.9 Manual
Clymer Manuals Suzuki DT15 Manual
Clymer Manuals Suzuki DT25 Manual
Clymer Manuals Suzuki DT30 Manual
Clymer Manuals Suzuki DT40 Manual
Clymer Manuals Suzuki DT55 Manual
Clymer Manuals Suzuki DT65 Manual
Clymer Manuals Suzuki PU40 Manual
Clymer Manuals Suzuki PU55 Manual

Suzuki DT2 (1992-1999)
Suzuki DT2.2 (1992-1999)
Suzuki DT4 (1992-1999)
Suzuki DT5 (1992-1999)
Suzuki DT6 (1992-1999)
Suzuki DT8 (1992-1999)
Suzuki DT9.9 (1992-1999)
Suzuki DT15 (1992-1999)
Suzuki DT25 (1992-1999)
Suzuki DT30 (1992-1999)
Suzuki DT40 (1992-1999)
Suzuki DT55 (1992-1999)
Suzuki DT65 (1992-1999)
Suzuki PU40 (1992-1999)
Suzuki PU55 (1992-1999)

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