Skip to main content
0 items

Find your repair guide

Find your repair guide
(Cars and vans only)

Other search options

Find your repair guide

Cars or Bikes or Other
(Shortcuts to product pages)
The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Yamaha YFM80 Badger (1992 - 2001) Clymer

  • Includes online edition!
  • What's Included

    Use the online manual straight away
    Book ships next working day (before 5pm)
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    Extra videos in online manual
    700+ pictures & diagrams of your vehicle
  • Print edition only!
  • What's Included

    Book ships next working day (before 5pm)
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    700+ pictures & diagrams of your vehicle
    Suitable for novice and pro mechanics
  • Online edition only!
  • What's Included

    Use the online manual straight away
    Includes ALL content of a printed manual
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    Extra videos in online manual
    Print any page at home
    700+ pictures & diagrams of your vehicle

Choose your format

Selection: Printed and Online Manual Bundle
Printed and Online Manual Bundle
£50.00 £28.50
Printed Manual Only
£35.00
Online Manual Only
£30.00 £26.00
Bundles include a printed and an online version and offer the best value
Online editions are online only digital products.
What's Covered
Open Close

This Yamaha ATV manual is 205 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Decimal place values / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine will not start / Engine is difficult to start / Poor idle speed performance / Poor medium to high speed performance / Starting system / Charging system / Ignition system / Ignition system diagnosis / Fuel system / Engine overheating / Engine / Engine noises / Engine leak down test / Clutch / Transmission / Handling / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Periodic lubrication / Engine oil change / Oil strainer screen / Final drive oil change / Control cable lubrication / Air filter / Cam chain adjustment / Valve clearance / Compression test / Spark plug / Spark arrestor / Ignition timing / Idle speed / Throttle lever adjustment / Speed limiter / Clutch / Chassis maintenance / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine cooling / Engine removal / Intake manifold / Cylinder head / Cylinder / Rocker arm and camshaft / Valves and valve components / Piston / Piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine break-in / Engine removal / Engine installation / Oil pump and oil strainer / CDI magneto / Middle driven gear / Crankcase / Driven gear shim selection / Transmission / Crankshaft / Specifications

CHAPTER SIX / CLUTCH AND DRIVE GEAR
Clutch / Drive gear and starter clutch / Specifications

CHAPTER SEVEN / TRANSMISSION AND SHIFTER
Transmission / Shift shaft and stopper lever / Specifications

CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor / Carburetor adjustments / Fuel tank / Exhaust / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component replacement / Starting system / Ignition system / Ignition coil test / Pickup coil test / Source coil test / Main switch test / Engine top switch test / Charging system / Specifications

CHAPTER TEN / FRONT SUSPENSION, WHEELS AND TIRES
Front wheel / Front wheel bearings / Front shock absorber and lower arm / Wheel alignment / Handlebar / Steering shaft / Steering knuckle / Tie rod / Tires and wheel / Specifications

CHAPTER ELEVEN / REAR AXLE, REAR SUSPENSION AND FINAL DRIVE
Rear wheel and wheel hub / Rear shock absorber / Rear swing arm and drive shaft / Final drive/rear hub / Final drive and axle inspection / Specifications

CHAPTER TWELVE / BRAKES
Front brake lever free play / Front brake / Rear brake / Specifications

CHAPTER THIRTEEN / BODY AND CHASSIS
Front fender / Front bumper / Rear fender / Swing arm guard / Specifications

INDEX

COLOR WIRING DIAGRAMS

Clymer Manuals Yamaha YFM80 Moto-4 Manual
Clymer Manuals Yamaha YFM80 Badger Manual
Clymer Manuals Yamaha YFM80 Raptor Manual
Clymer Manuals Yamaha YFM80 Moto-4 Online Manual
Clymer Manuals Yamaha YFM80 Badger Online Manual
Clymer Manuals Yamaha YFM80 Raptor Online Manual
YFM 80

YFM80 Moto-4 (1985-1988)
YFM80 Badger (1992-2001)
YFM80 Raptor (2002-2008)

Product Details
Open Close