Evinrude Johnson 2-40 HP Outboards-Includes Electric Motors (1973-1990) Service Repair Manual Online Manual

Table of Contents

• Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's tips
• Operating requirements / Starting system / Charging system / Ignition system / Breaker point ignition troubleshooting / CD 2 ignition troubleshooting (except 2.5 [1987-1988], Ultra 4 and Excel 4) / CD 2 ignition troubleshooting (2.5 [1987-1988], Ultra 4 and Excel 4) / CD2UL ignition troubleshooting (1989-1990--4 Deluxe--40 hp) / Ignition and neutral start switch / Fuel system / Engine temperature and overheating / Engine
• Lubrication / Storage / Complete submersion / Anti-corrosion maintenance / Engine flushing / Tune-up
• Engine timing / Synchronization / Johnson/Evinrude 2 hp, Colt and Junior (breaker point ignition) / 1973-1978 Johnson/Evinrude 4 (breaker point ignition) / Johnson/Evinrude 2.5, 3 hp, 4 Standard, Excel 4, Ultra 4, 4 Deluxe, 4.5 and 7.5 (CD 2 and CD2UL ignition) / 1976-1977 Johnson/Evinrude 6 / 1978-1985 Johnson/Evinrude 5, 6, and 9 (CD 2 ignition) / 1986-1990 Johnson/Evinrude 6 and 8 (CD 2 and CD2UL ignition) / Johnson/Evinrude 9.5 (breaker point ignition) / Johnson/Evinrude 9.9 and 15 (breaker point ignition) / Johnson/Evinrude 9.9 and 15 (CD 2 and CD2UL ignition) / Johnson/Evinrude 18, 20 and 25 (breaker point ignition) / Johnson/Evinrude 20, 25, 28 and 30 (CD 2 and CD2UL ignition) / Johnson/Evinrude 35 (all ignitions) / Johnson/Evinrude 40 (breaker point ignition) / 1985-1988 Johnson/Evinrude 40 hp tiller models (CD 2 models) / 1985-1988 Johnson/Evinrude 40 hp remote control models (CD 2 ignition) / 1989-1990 Johson/Evinrude 40 hp modles (CD2UL ignition)
• Fuel pump / Carburetors / Johnson/Evinrude 2 hp, Colt, Junior and 4 hp (1973-1977) / Johnson/Evinrude 2.5 hp, 3 hp, 4 hp (1978-on), 4 Deluxe, Excel 4, Ultra 4, 4.5 hp, 5 hp, 6 hp, 7.5 hp and 8 hp / Johnson/Evinrude 9.5 hp / Johnson/Evinrude 9.9 and 15 hp / Johnson/Evinrude 20 hp, 25 hp, 28 hp, 30 hp, 35 hp and 40 hp / Carburetor core plugs and lead shot / Anti-siphon devices / Fuel tank / Fuel link and primer bulb / Oil injection system / Autoblend (1986) and Accumix (1987-on) oil injection
• Battery / Battery charging system / Electric starting system / Magneto breaker point ignition service / CD 2 ignition system / CD2UL ignition system
• Engine serial number / Fasteners and torque / Gaskets and sealants / Flywheel / Magneto armature plate / CD 2 and CD2UL armature plate / Power head
• Propeller / Water pump / Gearcase / Shift lever
• Engine cover starter / Swing arm gear drive starter / Side-mounted pinion gear starter / Flywheel mounted starter
• Lubrication / Periodic maintenance / Battery / Propeller / 1975-1981 12 volt bow mount model / 1982-on 12 volt bow mount model / 1975-1976 12 volt transom mount model / 1982-on 12 volt transom mount model / 1975-1981 12/24 volt vow mount model / 1982-on 12/24 volt bow mount model / 1975-1976 12/24 volt transom mount model / 1980-1981 12/24 volt hand control model / 1982-on 12/24 volt hand control model / Component replacement
• WIRING DIAGRAMS,Models covered:,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 15 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 18 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 2 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 2.5 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 20 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 25 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 28 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 3 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 30 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 35 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 4 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 4 HP Deluxe,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 4.5 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 40 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 5 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 6 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 7.5 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 8 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 9.5 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson 9.9 HP,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson Electrics,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson Excel 4,1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 Evinrude/Johnson Ultra 4,Clymer Manuals Evinrude/Johnson 2 HP Manual,Clymer Manuals Evinrude/Johnson 2.5 HP Manual,Clymer Manuals Evinrude/Johnson 3 HP Manual,Clymer Manuals Evinrude/Johnson 4 HP Manual,Clymer Manuals Evinrude/Johnson 4 HP Deluxe Manual,Clymer Manuals Evinrude/Johnson Excel 4 Manual,Clymer Manuals Evinrude/Johnson Ultra 4 Manual,Clymer Manuals Evinrude/Johnson 4.5 HP Manual,Clymer Manuals Evinrude/Johnson 5 HP Manual,Clymer Manuals Evinrude/Johnson 6 HP Manual,Clymer Manuals Evinrude/Johnson 7.5 HP Manual,Clymer Manuals Evinrude/Johnson 8 HP Manual,Clymer Manuals Evinrude/Johnson 9.5 HP Manual,Clymer Manuals Evinrude/Johnson 9.9 HP Manual,Clymer Manuals Evinrude/Johnson 15 HP Manual,Clymer Manuals Evinrude/Johnson 18 HP Manual,Clymer Manuals Evinrude/Johnson 20 HP Manual,Clymer Manuals Evinrude/Johnson 25 HP Manual,Clymer Manuals Evinrude/Johnson 28 HP Manual,Clymer Manuals Evinrude/Johnson 30 HP Manual,Clymer Manuals Evinrude/Johnson 35 HP Manual,Clymer Manuals Evinrude/Johnson 40 HP Manual,Clymer Manuals Evinrude/Johnson Electrics Manual,Evinrude/Johnson 2 HP (1973-1990),Evinrude/Johnson 2.5 HP (1973-1990),Evinrude/Johnson 3 HP (1973-1990),Evinrude/Johnson 4 HP (1973-1990),Evinrude/Johnson 4 HP Deluxe (1973-1990),Evinrude/Johnson Excel 4 (1973-1990),Evinrude/Johnson Ultra 4 (1973-1990),Evinrude/Johnson 4.5 HP (1973-1990),Evinrude/Johnson 5 HP (1973-1990),Evinrude/Johnson 6 HP (1973-1990),Evinrude/Johnson 7.5 HP (1973-1990),Evinrude/Johnson 8 HP (1973-1990),Evinrude/Johnson 9.5 HP (1973-1990),Evinrude/Johnson 9.9 HP (1973-1990),Evinrude/Johnson 15 HP (1973-1990),Evinrude/Johnson 18 HP (1973-1990),Evinrude/Johnson 20 HP (1973-1990),Evinrude/Johnson 25 HP (1973-1990),Evinrude/Johnson 28 HP (1973-1990),Evinrude/Johnson 30 HP (1973-1990),Evinrude/Johnson 35 HP (1973-1990),Evinrude/Johnson 40 HP (1973-1990),Evinrude/Johnson Electrics (1973-1990)