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Harley-Davidson FLS-FXS Evolution, Evo Softail, Fat Boy (1984-1999) Service Repair Manual

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Product description

View Product for a complete listing of models covered.

Includes Color Wiring Diagrams.

See the "Models Covered" tab for full model listing.

Includes Color Wiring Diagrams.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

Table of contents

This Harley Davidson Softail manual is 656 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Serial numbers / Parts replacement / Torque specifications / Fasteners / RTV gasket sealant / Threadlock / Gasket remover / Expendable supplies / Basic hand tools / Test equipment / Precision measuring tools / Cleaning solvent / Other special tools / Mechanic's tips / Ball bearing replacement / Oil seals / Specifications

CHAPTER TWO / TROUBLESHOOTING
Testing electrical components / Emergency troubleshooting / Engine noises / Electrical problems / Excessive vibration / Specifications

CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Maintenance schedule intervals / Periodic lubrication / Engine oil and filter change / oil tank flushing / Transmission oil chaneg / Front fork oil change (non-Springer models) / Speedometer cable lubrication / Primary chain lubrication / Drive chain lubrication / Periodic maintenance / Drive chain inspection and adjustment / Final drive belt inspection and adjustment / Clutch adjustment / Clutch diaphragm spring adjustment (1985-189 wet clutch) / Throttle cable adjustment / Choke cable adjustment / Enrichener/Choke cable adjustment / Air cleaner service / Tune-up / Compression test / Spark plugs / Breakerless ignition service / Carburetor adjustments / Storage / Specifications

CHAPTER FOUR / ENGINE
Removal installation / Rocker arm cover / Cylinder head / Valves and components / Cylinder / Pistons and rings / Pushrods / Tappets and tappet guides / Oil pump / Oil filter mount / Gearcase cover and timing gears / Crankcase and crankshaft / Engine break-in / Specifications

CHAPTER FIVE / CLUTCH, PRIMARY DRIVE AND STARTER DRIVE
Dry clutch (early 1984 FXST) / Wet clutch / Primary chain / Compensating sprocket / Primary chain case / Electric starter drive (1984-1988) / Starter jackshaft (1989-on) / Specifications

CHAPTER SIX / 4-SPEED TRANSMISSION
Shifter cover / Shift forks / Kickstarter and starter clutch / Side cover ( electric start ) / Shifter adjustment / Specifications

CHAPTER SEVEN / 5-SPEED TRANSMISSION
Production gears (1994 models) / Shift cam assembly / Shift forks / Transmission / Transmission case / Transmission side cover (1987-on) / Adjustments / Specifications

CHAPTER EIGHT / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Air cleaner / Carburetor / Carburetor rejetting / Throttle and idle cable replacement / Choke enrichener cable / Fuel tanks / Fuel shutoff valve / Exhaust system / Emission control (1985-1991 California models) / Evaporative emission control system (1992-on California models) / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Charging system / Ignition system / Ignition coil / Starter / Starter solenoid (1984-1988) / Starter solenoid (1989-1990) / Starter solenoid (1991-on) / Starter relay / Switches / Horn / Turn signal module (1991-on) / Circuit breakers / Specifications

CHAPTER TEN / WHEELS, HUBS AND TIRES
Front wheel / Front hub / Rear wheel / Rear hub / Driven sprocket assembly / Drive chain / Drive belt / Laced wheels / Cast or disc wheels / Wheel balance / Tire repairs / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING ( MODELS WITH TELESCOPIC FRONT FORKS )
Handlebar / Steering head and stem / Steering head bearing race / Steering adjustment / Front fork / Specifications

CHAPTER TWELVE / SPRINGER FRONT FORK
Steering adjustment / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Rear shock absorbers / Rear swing arm / Specifications CHAPTER FOURTEEN / BRAKES
Brake pads / Brake caliper / Master cylinder / Disc brake / Bleeding the system / Specifications

CHAPTER FIFTEEN / FRAME, BODY AND FRAME REPAINTING
Jiffy stand (sidestand) / Footpegs / Front fender (1993-on FXSTS) / Front fender (all other models) / Rear fender / Saddlebags (1993-on) / Frame / Specifications

SUPPLEMENT
Ignition system / Routine safety checks / Periodic maintenance / Breakerless ignition service (1995-1999) / Engine removal (1996-1999) / Wet clutch (1998-1999) / Clutch shell, compensating sprocket and primary drive chain (1998-1999) / Evaporative emission control system (1996-1999) / Battery / Ignition system (1995-1999) / Lighting system (1995-1999) / Switches (1997-1999) / Turn signal module (1997-1999) / Front wheel (1996-1999) / Front hub (1996-1999 Springer models) / Rear hub (1997-1999) / Springer front fork (1997-1999) / Front brake caliper (1997-1999 FLSTS) / Front master cylinder (1997-1999) / Front fender (1995-1999 FLSTS)

INDEX

COLOR WIRING DIAGRAMS

Models covered:
1986 1987 1988 1989 1990 HARLEY-DAVIDSON FLST
1987 1988 1989 1990 1991 1992 1993, 1993 HDI 1994 1995 1996 1997 1998 1999 HARLEY-DAVIDSON FLSTC
1990 1991 1992 1993, 1993 HDI 1997 1998 1999 HARLEY-DAVIDSON FLSTF
1993, 1993 HDI, 1994 1995 1996 HARLEY-DAVIDSON FLSTN
1993, 1997 1998 1999 HARLEY-DAVIDSON FLSTS
1984 1985 1986 1987 1988 1989 1990, 1999 HARLEY-DAVIDSON FXST
1999 HARLEY-DAVIDSON FXSTB
1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 HARLEY-DAVIDSON FXSTC
1993 1994 1995 1996 HARLEY-DAVIDSON FXSTF
1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 HARLEY-DAVIDSON FXSTS
1995 1996 1997 1998 HARLEY-DAVIDSON FXSTSB

More Details

Part number: 
CM4213
ISBN-13: 
9780892878451
Publication date: 
Language: 
English

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