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Harley-Davidson FXD Twin Cam Motorcycle (1999-2005) Service Repair Manual Online Manual

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Product description

View Product for a complete listing of models covered.

See the "Models Covered" tab for full model listing.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

The step-by-step instructions are user-friendly. It is easy to quickly match instructions with illustrations and photos. A numbered table of contents and an extensive index make it possible to locate the desired section quickly.

Table of contents

This Harley-Davidson Manual is 608 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine performance / Electric starting system / Charging system / Ignition system / Fuel system / Engine noises / Engine lubrication / Clutch / Transmission / Lighting system / Excessive vibration / Front suspension and steering / Brake problems

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Maintenance intervals / Tires and wheels / Periodic lubrication / Engine oil and filter change / Transmission oil change / Primary chaincase oil change / Front fork oil change / Periodic maintenance / Primary chain adjustment / Final drive belt deflection and alignment / Rear brake adjustment / Clutch adjustment / Throttle cable adjustment / Starting enrichment valve (choke) cable adjustment / Air filter service / Tune-up / Compression test / Spark plugs / Ignition timing / Idle speed adjustment / Specifications

CHAPTER FOUR / ENGINE
Removal installation / Rocker arm and pushrods / Cylinder / Valves and components / Pistons and piston rings / Pushrods / Valve lifters / Oil pump / Oil filter mount / Camshaft support plate / Crankcase and crankshaft / Break-in / Specifications

CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE
Primary chaincase outer cover / Clutch plates and friction discs / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Primary chain and guide inspection / Primary chain alignment / Compensating sprocket inspection / Primary chaincase inner housing / Starter jackshaft / Clutch cable / Specifications

CHAPTER SIX / TRANSMISSION
Shifter adjustment / Transmission top cover / Shifter cam / Shift forks / Transmission side door and transmission shaft assemblies / Transmission shafts / Main drive gear / External shift mechanism / Transmission side cover and clutch release mechanism / Transmission drive sprocket / Transmission case / Oil pan / Specifications

CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Carburetor / Air filter backplate / Intake manifold / Throttle and idle cable / Starting enrichment valve choke cable / Fuel tank / Fuel shutoff valve / Fuel tank gauge / Exhaust system / Evaporative emission control system / Evaporative control system service / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Battery / Charging system / Alternator / Voltage regulator / Ignition system / Starting system / Lighting / Switches / Horn / Electric panel /Turn signal module / Turn signal module and turn signal / Security module / Speedometer speed sensor / Starter relay switch replacement / Instruments / Fuses / Circuit breaker /Diagnostic trouble codes / Specifications

CHAPTER NINE / WHEELS, HUBS AND TIRES
Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs (1999) / Front and rear wheel bearing end play check / Driven sprocket assembly / Drive sprocket / Drive belt / Wheel runout / Rim and laced wheel service / Cast wheels / Wheel balance / Tires / Tubeless tire changing / Tire repairs / Vehicle alignment / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Front suspension adjustment / Steering head and stem / Steering head bearing race replacement / Steering play adjustment / Specifications

CHAPTER ELEVEN / REAR SUSPENSION
Shock absorbers / Shock absorber adjustments / Rear swing arm / Specifications

CHAPTER TWELVE / BRAKES
Brake service / Front brake pad replacement / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc / Bleeding the system / Rear brake pedal / Specifications

CHAPTER THIRTEEN / BODY
Seat / Windshield / Saddlebags / Specifications

SUPPLEMENT / 2002-2005 SERVICE INFORMATION
Tires and wheels / Periodic lubrication / Periodic maintenance / Engine / Rocker arm and pushrods / Cylinder head / Valve and valve components (2005 models) / Pistons and piston rings / Camshaft support plate / Crankcase and crankshaft / Clutch assembly (2005 models) / Transmission case (2003-on models) / Shifter adjustment (2003-on models) / Air filter backplate / Electronic fuel injection (EFI) / Depressurizing the fuel system (fuel injected models) / Induction module (fuel injected models) / Throttle and idle cables (fuel injected models) / Fuel tank console / Fuel tank (2004-on carbureted models) / Fuel tank (2004-on fuel injected models) / Fuel tank top plate and fuel gauge / sending unit (2004-on all models) / Fuel pump and fuel filter (2004-on fuel injected models) / Alternator / Voltage regulator / Ignition system (2004-on models) / Starting system / Lighting system / Switches / Electrical panel (2004-on models) / Turn signal module (TSM) and turn signal module/security module (TSSM) (2004-on models) / Starter relay replacement (2004-on models) / System relay replacement (2004-on fuel injected models) / Instruments / Fuses and maxi-fuse (2004-on models) / Front fork / Steering head and stem / Shock absorbers / Front brake pad replacement / Rear brake pad replacement / Rear brake pedal (2003-on FXDWG models)

INDEX

WIRING DIAGRAMS

Models Covered
1999 2000 2001 2002 2003 2004 2005 HARLEY-DAVIDSON FXD/FXDI DYNA SUPER GLIDE
2005 HARLEY-DAVIDSON FXDC/FXDCI DYNA SUPER GLIDE CUSTOM
1999 2000 2001 2002 2003 2004 2005 HARLEY-DAVIDSON FXDL/FXDLI DYNA LOW RIDER
2001 2002 2003 2004 HARLEY-DAVIDSON FXDP
1999 2000 HARLEY-DAVIDSON FXDS-CONV DYNA SUPER GLIDE CONVERTIBLE
1999 2005 HARLEY-DAVIDSON FXDWG/FXDWGI DYNA WIDE GLIDE
1999 2000 2001 2002 2003 2004 2005 HARLEY-DAVIDSON FXDX/FXDXI DYNA SUPER GLIDE SPORT

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FXD/FXDI Dyna Super Glide (1995-2005)
FXDS-CONV Dyna Super Glide Convertible (1999-2000)
FXDL/FXDLI Dyna Low Rider (1999-2005)
FXDWG/FXDWGI Dyna Wide Glide (1999-2005)
FXDX/FXDXI Dyna Super Glide Sport (1999-2005)
FXDC/FXDCI Dyna Super Glide Custom (2005)
FXDP Dyna Defender Police (2001-2004)

More details

Part number: 
ECM4253
ISBN-13: 
9780892879861
Publication date: 
Language: 
English