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Harley-Davidson Twin Cam Motorcycle (2000-2005) Service Repair Manual Online Manual

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Product description

View Product for a complete listing of models covered.

Includes Color Wiring Diagrams.

See the "Models Covered" tab for full model listing.

Includes Color Wiring Diagrams.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

The step-by-step instructions are user-friendly. It is easy to quickly match instructions with illustrations and photos. A numbered table of contents and an extensive index make it possible to locate the desired section quickly.

Table of contents

 

This Harley-Davidson Motorcycle Manual is 640 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Engine principles / Operating requirements / Starting the engine / Engine performance / Starting system / Charging system / Ignition system (carbureted models) / Ignition system (fuel-injected models) / Engine management system diagnostic codes / Cruise control system diagnostic codes / Fuel system (carbureted models) / Fuel system (electronic fuel injection) / Engine noises / Engine lubrication / Clutch / Transmission / Lighting system / Excessive vibration / Front suspension and steering / Brake problems / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Tires and wheels / Periodic lubrication / Periodic maintenance / Tune-up / Ignition service / Carburetor adjustments / Specifications

CHAPTER FOUR / ENGINE
Removal installation / Rocker arms and pushrods / Cylinder head / Valves and components / Cylinder / Pistons and rings / Pushrods / Valve lifters / Oil pump / Oil tank and oil lines / Camshaft support plate / Crankcase and crankshaft / Counter balancer assembly / Engine break-in

CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE
Primary chaincase cover / Clutch assembly / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Primary chain and guide inspection / Primary chain alignment / Compensating sprocket inspection / Primary chaincase housing / Starter jackshaft / Clutch cable replacement

CHAPTER SIX / TRANSMISSION
Shifter assembly / External shift mechanism / Transmission top cover / Shift cam / Shift arm assembly / Shift forks / Transmission side door and transmission shaft assemblies / Transmission shafts / Main drive gear / Transmission clutch release mechanism cover / Transmission drive sprocket / Transmission case

CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Air filter backplate / Carburetor / Intake manifold / Electronic fuel injection / Depressurizing the fuel system / Induction module / Throttle and idle cables / Starting enrichment valve (choke) cable replacement / Throttle and idle cables / Fuel tank console / Fuel hose and clamps / Fuel tank / Fuel tank inspection / Fuel pump and fuel filter / Fuel shutoff valve / Fuel tank gauge / Exhaust system / Evaporative emission control system

CHAPTER EIGHT / ELECTRICAL SYSTEM
Electrical connectors / Battery / Charging system / Alternator / Voltage regulator / Ignition system / Starting system / Lighting system / Switches / Horn / Electrical panel / Turn signal module / Turn signal module and turn signal/security module / Speedometer speed sensor / Starter relay switch replacement / Speedometer and indicator lights / Fuses / Circuit breaker / Electrical connector service / Wiring diagrams

CHAPTER NINE / WHEELS, HUBS AND TIRES
Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs / Driven sprocket assembly / Drive sprocket / Drive belt / Wheel runout / Rim and laced wheel service / Disc and cast wheels / Wheel balance / Tires / Tire changing / Tire repairs / Tire runout

CHAPTER TEN AND ELEVEN / FRONT SUSPENSION AND STEERING (TELESCOPIC FORK AND SPRINGER FORK)
Springer service precautions / Handlebar and risers / Shock absorber / Fork rockers / Springer fork / Rigid fork / Steering stem / Steering play adjustment

CHAPTER TWELVE / REAR SUSPENSION
Spring preload adjustment / Shock absorbers / Rear swing arm

CHAPTER THIRTEEN / BRAKES
Brake service / Front brake pad replacement / Front brake caliper / Brake reaction link / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc / Bleeding the system / Rear brake pedal

CHAPTER FOURTEEN / BODY
Seat / Front fender / Rear fender inner panel / Rear fender / Windshield / Saddlebags / Footboards and footrests / Jiffy stand

SUPPLEMENT / 2004-2005 MODEL SERVICE INFORMATION
Routine safety checks / Periodic lubrication / Periodic maintenance / Tune-up / Engine / Rocker arms and pushrods / Cylinder head / Valve and valve components (2005 modelsâ??except FXSTDSE2 and FLSTFSE models) / Pistons and piston rings / Crankcase and crankshaft / Counter balancer assembly (FLSTFSE models) / Clutch assembly (all 2005 models) / Clutch assembly (FXSTDSE2 and FLSTFSE models) / Clutch release bearing and pushrod (FXSTDSE2 and FLSTFSE models) / Clutch service (FXSTDSE2 and FLSTFSE models) / Clutch master cylinder (FXSTDSE2 and FLSTFSE models) / Clutch release mechanism (FXSTDSE2 and FLSTFSE models) / Clutch hydraulic hose replacement (FXSTDSE2 and FLSTFSE models) / Clutch system flushing (FXSTDSE2 and FLSTFSE models) / Clutch system bleeding (FXSTDSE2 and FLSTFSE models) / Shifter assembly (FXSTDSE2 and FLSTFSE models) / External shift mechanism (FXSTDSE2 and FLSTFSE models) / Transmission side door and transmission shaft assemblies (FXSTDSE2 and FLSTFSE models) / Air filter backplate (FXSTDSE2, FLSTFSE and FLSTFI-15th anniversary) / Fuel tank console (FLSTFSE models) / Fuel tank gauge / Starting system / Voltage regulator (FXSTDSE2 and FLSTFSE models) / Lighting system / Switches / Speedometer and indicator lights (FLSTFSE models) / Tachometer (FXSTDSE2 and FLSTFSE models) / Front wheel / Rear wheel (FXSTDSE2 and FLSTFSE models) / Front and rear hubs (FXSTDSE2 and FLSTFSE models) / Driven sprocket assembly (FXSTDSE2 models) / Handlebars and risers (FXSTDSE2 and FLSTFSE models) / Front fork / Steering play adjustment / Rear swing arm removal/installation (FXSTDSE2 and FLSTFSE models) / Front brake pad replacement (FLSTSC) / Rear brake pad replacement (FXSTDSE2 and FLSTFSE models) / Brake hose and line replacement (FXSTDSE2 and FLSTFSE models) / Brake disc (FXSTDSE2 and FLSTFSE models) / Seat / Front fender / Rear fender / Footboards and footrests / Front spoiler and frame side covers

INDEX

COLOR WIRING DIAGRAMS

Models covered: 2000 2001 2002 2003 2004 2005 FLSTC / FLSTCI HERITAGE SOFTAIL CLASSIC
2000 2001 2002 2003 2004 2005 FLSTF /FLSTFI FAT BOY
2005 FLSTFI FAT BOY 15TH ANNIVERSARY EDITION
2005 FLSTFSE SCREAMIN' EAGLE FAT BOY
2005 FLSTN / FLSTNI SOFTAIL DELUXE
2000 2001 2002 2003 2004 FLSTS/FLSTSI HERITAGE SPRINGER
2005 FLSTSC / FLSTSCI SOFTAIL SPRINGER CLASSIC
2000 2001 2002 2003 2004 2005 FXST/FXSTI SOFTAIL STANDARD
2000 2001 2002 2003 2004 2005 FXSTB / FXSTBI NIGHT TRAIN
2000 2001 2002 2003 2004 2005 FXSTD / FXSTDI SOFTAIL DEUCE
2004 FXSTDSE2 SCREAMIN' EAGLE DEUCE 2000 2001 2002 2003 2004 2005 FXSTS / FXSTSI SPRINGER SOFTAIL

Clymer Manuals Harley Davidson FLSTC / FLSTCI Heritage Softail Classic Manual
Clymer Manuals Harley Davidson FLSTF /FLSTFI Fat Boy Manual
Clymer Manuals Harley Davidson FLSTFI Fat Boy 15TH Anniversary Edition Manual
Clymer Manuals Harley Davidson FLSTFSE Screaminâ?? Eagle Fat Boy Manual
Clymer Manuals Harley Davidson FLSTN / FLSTNI Softail Deluxe Manual
Clymer Manuals Harley Davidson FLSTS/FLSTSI Heritage Springer Manual
Clymer Manuals Harley Davidson FLSTSC / FLSTSCI Softail Springer Classic Manual
Clymer Manuals Harley Davidson FXST/FXSTI Softail Standard Manual
Clymer Manuals Harley Davidson FXSTB / FXSTBI Night Train Manual
Clymer Manuals Harley Davidson FXSTD / FXSTDI Softail Deuce Manual
Clymer Manuals Harley Davidson FXSTDSE2 Screaminâ?? Eagle Deuce Manual
Clymer Manuals Harley Davidson FXSTS / FXSTSI Springer Softail Manual

 

More details

Part number: 
ECM4232
ISBN-13: 
9780892879625
Publication date: 
Language: 
English