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Harley-Davidson FXSTS/FXSTSI Springer Softail (2000 - 2005)

Complete coverage for your vehicle

Written from hands-on experience gained from the complete strip-down and rebuild of a Harley-Davidson FXSTS/FXSTSI Springer Softail, Haynes can help you understand, care for and repair your Harley-Davidson FXSTS/FXSTSI Springer Softail. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Harley-Davidson FXSTS/FXSTSI Springer Softail can help maintain its resale value, save you money, and make it safer to ride.

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Choose the Haynes manual that is right for you with our complete comparison guide Printed manualThe original and best, delivered to your door Online manualA feature-loaded digital edition of the original manual
Maintenance schedule Simple weekly checks and servicing guides to keep you on the road Printed manual Digital manual
Comprehensive procedures Guide you through every step from minor adjustments to major overhaul Printed manual Digital manual
Fully illustrated With hundreds of photos Printed manual Digital manual
Hints and practical advice From the DIY experts provide inside information Printed manual Digital manual
Specifications and data Enable testing and measuring for wear Printed manual Digital manual
Wiring diagrams Enable tracing of electrical faults Printed manual Digital manual
All color Photos and wiring diagrams which can be enlarged Printed manual Digital manual
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Print-at-home Take the sections you need to the workshop Printed manual Digital manual

Printed manual

The original and the best, delivered to your door
$49.95
$39.95

Online manual

All the content of a printed manual, plus much more
$29.95
1 year subscription

Table of contents

This Harley-Davidson Motorcycle Manual is 640 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Engine principles / Operating requirements / Starting the engine / Engine performance / Starting system / Charging system / Ignition system (carbureted models) / Ignition system (fuel-injected models) / Engine management system diagnostic codes / Cruise control system diagnostic codes / Fuel system (carbureted models) / Fuel system (electronic fuel injection) / Engine noises / Engine lubrication / Clutch / Transmission / Lighting system / Excessive vibration / Front suspension and steering / Brake problems / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Tires and wheels / Periodic lubrication / Periodic maintenance / Tune-up / Ignition service / Carburetor adjustments / Specifications

CHAPTER FOUR / ENGINE

Removal installation / Rocker arms and pushrods / Cylinder head / Valves and components / Cylinder / Pistons and rings / Pushrods / Valve lifters / Oil pump / Oil tank and oil lines / Camshaft support plate / Crankcase and crankshaft / Counter balancer assembly / Engine break-in

CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE
Primary chaincase cover / Clutch assembly / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Primary chain and guide inspection / Primary chain alignment / Compensating sprocket inspection / Primary chaincase housing / Starter jackshaft / Clutch cable replacement

CHAPTER SIX / TRANSMISSION
Shifter assembly / External shift mechanism / Transmission top cover / Shift cam / Shift arm assembly / Shift forks / Transmission side door and transmission shaft assemblies / Transmission shafts / Main drive gear / Transmission clutch release mechanism cover / Transmission drive sprocket / Transmission case

CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Air filter backplate / Carburetor / Intake manifold / Electronic fuel injection / Depressurizing the fuel system / Induction module / Throttle and idle cables / Starting enrichment valve (choke) cable replacement / Throttle and idle cables / Fuel tank console / Fuel hose and clamps / Fuel tank / Fuel tank inspection / Fuel pump and fuel filter / Fuel shutoff valve / Fuel tank gauge / Exhaust system / Evaporative emission control system

CHAPTER EIGHT / ELECTRICAL SYSTEM
Electrical connectors / Battery / Charging system / Alternator / Voltage regulator / Ignition system / Starting system / Lighting system / Switches / Horn / Electrical panel / Turn signal module / Turn signal module and turn signal/security module / Speedometer speed sensor / Starter relay switch replacement / Speedometer and indicator lights / Fuses / Circuit breaker / Electrical connector service / Wiring diagrams

CHAPTER NINE / WHEELS, HUBS AND TIRES
Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs / Driven sprocket assembly / Drive sprocket / Drive belt / Wheel runout / Rim and laced wheel service / Disc and cast wheels / Wheel balance / Tires / Tire changing / Tire repairs / Tire runout

CHAPTER TEN AND ELEVEN / FRONT SUSPENSION AND STEERING (TELESCOPIC FORK AND SPRINGER FORK)
Springer service precautions / Handlebar and risers / Shock absorber / Fork rockers / Springer fork / Rigid fork / Steering stem / Steering play adjustment

CHAPTER TWELVE / REAR SUSPENSION
Spring preload adjustment / Shock absorbers / Rear swing arm

CHAPTER THIRTEEN / BRAKES
Brake service / Front brake pad replacement / Front brake caliper / Brake reaction link / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc / Bleeding the system / Rear brake pedal

CHAPTER FOURTEEN / BODY
Seat / Front fender / Rear fender inner panel / Rear fender / Windshield / Saddlebags / Footboards and footrests / Jiffy stand

SUPPLEMENT / 2004-2005 MODEL SERVICE INFORMATION
Routine safety checks / Periodic lubrication / Periodic maintenance / Tune-up / Engine / Rocker arms and pushrods / Cylinder head / Valve and valve components (2005 modelsâ??except FXSTDSE2 and FLSTFSE models) / Pistons and piston rings / Crankcase and crankshaft / Counter balancer assembly (FLSTFSE models) / Clutch assembly (all 2005 models) / Clutch assembly (FXSTDSE2 and FLSTFSE models) / Clutch release bearing and pushrod (FXSTDSE2 and FLSTFSE models) / Clutch service (FXSTDSE2 and FLSTFSE models) / Clutch master cylinder (FXSTDSE2 and FLSTFSE models) / Clutch release mechanism (FXSTDSE2 and FLSTFSE models) / Clutch hydraulic hose replacement (FXSTDSE2 and FLSTFSE models) / Clutch system flushing (FXSTDSE2 and FLSTFSE models) / Clutch system bleeding (FXSTDSE2 and FLSTFSE models) / Shifter assembly (FXSTDSE2 and FLSTFSE models) / External shift mechanism (FXSTDSE2 and FLSTFSE models) / Transmission side door and transmission shaft assemblies (FXSTDSE2 and FLSTFSE models) / Air filter backplate (FXSTDSE2, FLSTFSE and FLSTFI-15th anniversary) / Fuel tank console (FLSTFSE models) / Fuel tank gauge / Starting system / Voltage regulator (FXSTDSE2 and FLSTFSE models) / Lighting system / Switches / Speedometer and indicator lights (FLSTFSE models) / Tachometer (FXSTDSE2 and FLSTFSE models) / Front wheel / Rear wheel (FXSTDSE2 and FLSTFSE models) / Front and rear hubs (FXSTDSE2 and FLSTFSE models) / Driven sprocket assembly (FXSTDSE2 models) / Handlebars and risers (FXSTDSE2 and FLSTFSE models) / Front fork / Steering play adjustment / Rear swing arm removal/installation (FXSTDSE2 and FLSTFSE models) / Front brake pad replacement (FLSTSC) / Rear brake pad replacement (FXSTDSE2 and FLSTFSE models) / Brake hose and line replacement (FXSTDSE2 and FLSTFSE models) / Brake disc (FXSTDSE2 and FLSTFSE models) / Seat / Front fender / Rear fender / Footboards and footrests / Front spoiler and frame side covers

INDEX

COLOR WIRING DIAGRAMS

Models covered: 2000 2001 2002 2003 2004 2005 FLSTC / FLSTCI HERITAGE SOFTAIL CLASSIC
2000 2001 2002 2003 2004 2005 FLSTF /FLSTFI FAT BOY
2005 FLSTFI FAT BOY 15TH ANNIVERSARY EDITION
2005 FLSTFSE SCREAMIN' EAGLE FAT BOY
2005 FLSTN / FLSTNI SOFTAIL DELUXE
2000 2001 2002 2003 2004 FLSTS/FLSTSI HERITAGE SPRINGER
2005 FLSTSC / FLSTSCI SOFTAIL SPRINGER CLASSIC
2000 2001 2002 2003 2004 2005 FXST/FXSTI SOFTAIL STANDARD
2000 2001 2002 2003 2004 2005 FXSTB / FXSTBI NIGHT TRAIN
2000 2001 2002 2003 2004 2005 FXSTD / FXSTDI SOFTAIL DEUCE
2004 FXSTDSE2 SCREAMIN' EAGLE DEUCE 2000 2001 2002 2003 2004 2005 FXSTS / FXSTSI SPRINGER SOFTAIL

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Print manual

More details
Part number: 
CM4232
ISBN-13: 
9780892879625
Language: 
English
Publication date: 

Online manual

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Part number: 
ECM4232
Language: 
English