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Honda Motorcycle CBR600RR (2003 - 2006)

Complete coverage for your vehicle

Written from hands-on experience gained from the complete strip-down and rebuild of a Honda Motorcycle CBR600RR, Haynes can help you understand, care for and repair your Honda Motorcycle CBR600RR. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Honda Motorcycle CBR600RR can help maintain its resale value, save you money, and make it safer to ride.

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Choose the Haynes manual that is right for you with our complete comparison guide Printed manualThe original and best, delivered to your door Online manualA feature-loaded digital edition of the original manual
Maintenance schedule Simple weekly checks and servicing guides to keep you on the road Printed manual Digital manual
Comprehensive procedures Guide you through every step from minor adjustments to major overhaul Printed manual Digital manual
Fully illustrated With hundreds of photos Printed manual Digital manual
Hints and practical advice From the DIY experts provide inside information Printed manual Digital manual
Specifications and data Enable testing and measuring for wear Printed manual Digital manual
Wiring diagrams Enable tracing of electrical faults Printed manual Digital manual
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Printed manual

The original and the best, delivered to your door
$36.95
$26.95

Online manual

All the content of a printed manual, plus much more
$19.95
1 year subscription

Table of contents

This Honda CBR600 Manual is 526 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine will not start / Engine performance / Engine removal and installation / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system / Electrical testing / Lighting system / Charging system / Ignition system / Starting system / Front suspension and steering / Brake system / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Air filter / Compression test / Spark plugs / Ignition timing / Valve clearance / EFI starter valve synchronization / Idle speed adjustment / Engine oil and filter / Sidestand and ignition cutoff switch / Speciofications

CHAPTER FOUR / ENGINE TOP END AND EXHAUST SYSTEM
Cylinder head / Camshafts / Camshaft chain tensioner / Camshaft chain, timing sprocket and chain guides / Valve lifters and shims / Valves and components / Speciofications

CHAPTER FIVE / ENGINE LOWER END
Removal installation / Oil pan, oil strainer and pressure relief valve / Oil pump / Oil cooler / Crankcase / Piston and connecting rod assembly / Crankshaft / Break-in procedure / Speciofications

CHAPTER SIX / CLUTCH, STARTER CLUTCH AND EXTERNAL SHIFT MECHANISM
Right crankcase cover / Clutch / Starter clutch and reduction gear assembly / External shift mechanism / Speciofications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM
Transmission and internal shift mechanism / Transmission inspection / Internal shift mechanism inspection / Speciofications

CHAPTER EIGHT / FUEL INJECTION AND EMISSION CONTROL SYSTEMS
Fuel pressure test / Fuel flow test / Fuel tank cover / Fuel tank / Fuel pump / Air filter housing / Secondary fuel injection / Throttle body primary fuel injection / Fuel injectors (primary fuel injection) / Fast idle hot wax unit / idle air control IAC and thermal valve / Starter valves / Fuel cut relay / Map sensor / Intake air temperature IAT sensor / Camshaft position CMP sensor / Throttle position TP sensor / Bank angle sensor / Engine stop relay / Engine control module ECM / Throttle cable / Emission control system labels / Secondary air supply system / Evaporative emission control system / Oxygen sensor / Malfunction indicator lamp MIL / Speciofications

CHAPTER NINE / ELECTRICAL SYSTEM
Fuel system precautions / Fuel pressure test / Fuel flow test / Fuel tank cover / Fuel tank / Fuel pump / Air filter housing / Secondary fuel injection / Throttle body (primary fuel injection) / Fuel injectors (primary fuel injection) / Fast idle hot wax unit (2003-2004 models) / Idle air control (IAC) and thermal valve (2005-2006 models) / Starter valves / Fuel cut relay / Map sensor / Intake air temperature (IAT) sensor / Camshaft position (CMP) sensor / Throttle position (TP) sensor / Bank angle sensor / Engine stop relay / Engine control module (ECM) / Throttle cable replacement / Emission control system labels / Secondary air supply system / Evaporative emission control system / Oxygen sensor(s) (California models) / Malfunction indicator lamp (MIL) / Specifications

CHAPTER TEN / COOLING SYSTEM
Coolant reserve tank and bracket / Radiator / Cooling fan / Thermostat / Thermostat housing / Cylinder block coolant joint / Water pump / Speciofications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stands / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front and rear hubs / Wheel runout and balance / Tires / Drive chain / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Steering head and stem / Steering bearing preload / Steering head bearing races / Speciofications

CHAPTER THIRTEEN / REAR SUSPENSION
Suspension linkage / Shock absorber / Swing arm / Speciofications

CHAPTER FOURTEEN / BRAKE SYSTEM
Brake pads / Front and rear brake caliper / Front and rear master cylinder / Brake hose / Brake disc / Rear brake pedal / Brake bleeding / Speciofications

CHAPTER FIFTEEN / BODY PANELS
Body panel fasteners / Riders seat / Pillon seat / Side covers and rear cowl / Lower cowl / Air duct covers / Side fairing panel / Mirrors / Windscreen / Front fairing and air ducts / Front fender / Upper rear fender / Rear fender / Rear frame rail / Battery tray / Speciofications

COLOR WIRING DIAGRAMS

Models covered: 2003 2004 2005 2006 HONDA CBR600RR CBR 600RR 600 RR

Clymer Manuals Honda CBR600RR Manual
Clymer Manuals CBR600RR Online Manual

Print manual

More details
Part number: 
CM220
ISBN-13: 
9781599691084
Language: 
English
Publication date: 

Online manual

More details
Part number: 
ECM220
Language: 
English