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Honda Motorcycle Cr80R (1996 - 2002)

Complete coverage for your vehicle

Written from hands-on experience gained from the complete strip-down and rebuild of a Honda Motorcycle Cr80R, Haynes can help you understand, care for and repair your Honda Motorcycle Cr80R. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Honda Motorcycle Cr80R can help maintain its resale value, save you money, and make it safer to ride.

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Choose the Haynes manual that is right for you with our complete comparison guide Printed manualThe original and best, delivered to your door Online manualA feature-loaded digital edition of the original manual
Maintenance schedule Simple weekly checks and servicing guides to keep you on the road Printed manual Digital manual
Comprehensive procedures Guide you through every step from minor adjustments to major overhaul Printed manual Digital manual
Fully illustrated With hundreds of photos Printed manual Digital manual
Hints and practical advice From the DIY experts provide inside information Printed manual Digital manual
Specifications and data Enable testing and measuring for wear Printed manual Digital manual
Wiring diagrams Enable tracing of electrical faults Printed manual Digital manual
All color Photos and wiring diagrams which can be enlarged Printed manual Digital manual
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Print-at-home Take the sections you need to the workshop Printed manual Digital manual

Printed manual

The original and the best, delivered to your door
$36.95
$26.95

Online manual

All the content of a printed manual, plus much more
$19.95
1 year subscription

Table of contents

This Honda Motorcycle Manual is 320 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings. cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Measuring tools / Test equipment / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine / Engine noises / Two-stroke leak down test / Fuel system / Electrical troubleshooting / Test equipment / Ignition system / Clutch / External shift mechanism and transmission / Kickstarter / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals / Tune-up / Pre-ride inspection / Engine lubrication / Transmission oil / Air filter / Engine compression check / Ignition timing / Spark plug / Carburetor / Exhaust system / Cooling system / Control cable lubrication / Throttle cable adjustment / Clutch / Engine top end inspection / Kickstarter / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine operating principles / Cleanliness / Exhaust system / Cylinder head / Cylinder / Piston, piston ring, piston pin and connecting rod / Reed valve assembly / Engine break-in / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Servicing engine out of frame / Engine / Countershaft seal replacement / Left main bearing seal replacement / Crankcase and crankshaft / Specifications

CHAPTER SIX / CLUTCH
Right crankcase cover / Clutch / Primary and water pump drive gear / Kickstarter and idle gear / External shift mechanism / Clutch cable replacement / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission troubleshooting / Transmission overhaul / Transmission inspection / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL SYSTEM
Carburetor / Carburetor, cleaning and inspection / Float level adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable replacement / Specifications

CHAPTER NINE / IGNITION SYSTEM
Component testing / Capacitor discharge ignition / Flywheel / Exciter coil / Ignition control module (ICM) / Engine stop switch / Ignition timing / Wiring diagram / Specifications

CHAPTER TEN / COOLING SYSTEM
Safety precautions / Hoses and hose clamps / Cooling system inspection / Radiator / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Front and rear hubs / Wheel service / Tire changing / Drive chain / Sprocket replacement / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Steering head / Front fork oil change and oil level adjustment / Front fork / Fork tools / Front fork service / Inspection / Fork oil refilling / Front fork adjustment / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Rear suspension system / Shock absorber / Shock linkage / Rear swing arm / Needle bearing replacement / Shock arm / Rear suspension adjustment / Specifications

CHAPTER FOURTEEN / BRAKES
Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose replacement / Brake discs / Draining brake fluid / Brake bleeding / Rear brake pedal / Specifications

CHAPTER FIFTEEN / BODY
Seat / Side covers / Front fender / Rear fender / Radiator cover / Subframe / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1997 1998 1999 2000 2001 2002 HONDA CR80R CR80 CR 80 R RB
1997 1998 1999 2000 2001 2002 HONDA CR80RB EXPERT

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CR80R (1996-2002)
CR80RB Expert (1996-2002)

Print manual

More details
Part number: 
CM435
ISBN-13: 
9780892877805
Language: 
English
Publication date: 

Online manual

More details
Part number: 
ECM435
Language: 
English