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Honda Motorcycle CRF250X (2002 - 2005)

Complete coverage for your vehicle

Written from hands-on experience gained from the complete strip-down and rebuild of a Honda Motorcycle CRF250X, Haynes can help you understand, care for and repair your Honda Motorcycle CRF250X. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Honda Motorcycle CRF250X can help maintain its resale value, save you money, and make it safer to ride.

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Choose the Haynes manual that is right for you with our complete comparison guide Printed manualThe original and best, delivered to your door Online manualA feature-loaded digital edition of the original manual
Maintenance schedule Simple weekly checks and servicing guides to keep you on the road Printed manual Digital manual
Comprehensive procedures Guide you through every step from minor adjustments to major overhaul Printed manual Digital manual
Fully illustrated With hundreds of photos Printed manual Digital manual
Hints and practical advice From the DIY experts provide inside information Printed manual Digital manual
Specifications and data Enable testing and measuring for wear Printed manual Digital manual
Wiring diagrams Enable tracing of electrical faults Printed manual Digital manual
All color Photos and wiring diagrams which can be enlarged Printed manual Digital manual
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Print-at-home Take the sections you need to the workshop Printed manual Digital manual

Printed manual

The original and the best, delivered to your door
$36.95
$26.95

Online manual

All the content of a printed manual, plus much more
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Table of contents

This Honda manual is 632 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop Supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Engine principles and operating requirements / Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Electrical testing / Front suspension and steering / Rear suspension / Brake system

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance intervals / Air filter / Engine oil and filter / oil strainer / Transmission oil / Compression check / Spark plug / Valve clearance / Decompressor system / Secondary air supply system / Control cable inspection and lubrication / Throttle cable / Hot start cable / Clutch lever adjustment / Drive chain and sprockets / Wheel bearing / Steering / engine break-in / Specifications Specs

CHAPTER FOUR AND FIVE / ENGINE
Removal and installation / Cylinder head cover / Camshaft and rocker arm / Cam chain tensioner, guides and cam chain / Cylinder head / Valves / Cylinder / Piston and piston rings / Countershaft seal / Shift shaft seal / Lubrication system / Crankcase / Crankcase seal and bearing / Oil pump and one-way valve / Crankshaft / Specifications Specs

CHAPTER SIX AND SEVEN / CLUTCH, PRIMARY DRIVE, STARTER CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
Right crankcase cover / Clutch cover / Clutch release lever / Balancer shaft and primary drive gear / Starter clutch, balancer shaft and primary drive gear / Kickstarter and kick idle gear / External shift mechanism / Clutch cable / Specifications Specs

CHAPTER EIGHT / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission overhaul / inspection / Internal shift mechanism / Specifications Specs

CHAPTER NINE / FUEL AND EMISSION CONTROL SYSTEMS
Fuel system safety / Fuel tank / Fuel shutoff valve and fuel filter / Air box / Carburetor / Carburetor service / Float height / Carb adjustment and rejetting / Throttle position sensor / Throttle cable / Hot start cable / Emission control labels / Crankcase breather / Pulse secondary air injection / Specifications Specs

CHAPTER TEN / ELECTRICAL SYSTEM
Connectors / Left crankcase cover / Stator and ignition pulse generator / Flywheel / Ignition coil / Ignition control module / Ignition system testing / Ignition timing / Battery / Charging system / Starting system testing / Starter / Starter relay switch / Lighting / Switches / Main relay / Fuse / Wiring diagrams / Specifications Specs

CHAPTER ELEVEN / COOLING SYSTEM
Inspection / Water pump seal / Pressure test / Radiators / Coolant reserve tank / Water pump / Cooling fan / Specifications Specs

CHAPTER TWELVE / WHEELS, TIRES AND DRIVE CHAIN
Front and rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket / Tire / Specifications Specs

CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING
Handlebar / Handlebar grip replacement / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork service / Front fork adjustment / Specifications Specs

CHAPTER FOURTEEN / REAR SUSPENSION
Shock absorber / Shock linkage / swing arm / Rear suspension adjustment / Specifications Specs

CHAPTER FIFTEEN / BRAKES
Front and rear brake pads / Front and rear brake caliper / Front and rear master cylinder / Brake hose / Brake disc / brake pedal / Brake system draining / Brake bleeding / Specifications Specs

CHAPTER SIXTEEN / BODY AND SUBFRAME
Seat / Side covers / Radiator shrouds / Engine guard / Center engine guard / Number plate / Front visor / Tripmeter and cable / Footpeg and mounting bracket / Sidestand / Subframe / Specifications Specs

COLOR WIRING DIAGRAMS

Models: CFR250R CRF250X CRF450R CRF450X CRF 250R 250X 450R 450X 250 450 R X 2002 2003 2004 2005

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Print manual

More details
Part number: 
CM352
ISBN-13: 
9780892879281
Language: 
English
Publication date: 

Online manual

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Part number: 
ECM352
Language: 
English