Promo banner
  • DIY experts since 1960
  • Manual owners save $3,993 on average each year
  • Over 200 million manuals sold worldwide

Clymer

Honda XL/XR75, XL/XR80 & XL/XR100 Series Motorcycle (1975-1991) Service Repair Manual

$51.95

Available Formats
  • Free shipping on orders over $49.00
  • Dispatched in 1-2 business days
  • The original print manual

Description

This Clymer Repair Manual is an essential resource for anyone looking to service or repair their motorcycle at home. Whether you're riding at the weekend or using your bike for a daily commute, you don't want your plans disrupted - performi...

Benefits

  • A Print DIY Book
    Make notes in the margins, and keep on your bookshelf for when you need it most
  • Based on a Stripdown and Rebuild
    Detailed instructions created by trusted DIY experts

    Based on a Stripdown and Rebuild

    Clymer is known for taking a thorough approach to manual creation. This manual was created by completely stripping apart a vehicle and putting it back together again, leaving no bolt, panel or component unexplored.

  • Work Safely Using Wiring Diagrams
    Make changes and repairs with confidence

    Work Safely Using Wiring Diagrams

    Making electrical changes can be challenging, so it's crucial you have clear guidance and expertly written advice on hand. Haynes' wiring diagrams give you precise instructions on how to repair and modify key systems, allowing to work with confidence.

  • Easy-to-Use Fault Finder
    Solve hundreds of common issues with the diagnostic guide

    Easy-to-Use Fault Finder

    Is there a leak, or maybe a broken spring? Clymer's guided fault finder will help you get to the bottom of some of the most common issues associated with your vehicle. Run through a list of symptoms and hone in on the right fix.

  • Clear Pictures & Diagrams
    Make it easier to follow written instructions

    Clear Pictures & Diagrams

    Written guides are easier to follow with accompanying images. This manual contains illustrations, pictures and diagrams sit alongside step-by-step instructions, helping you get a clearer understanding of what's required and tackle the job with confidence.

  • Teaches You Technical Terms
    Empower yourself with an overview of technical terms

    Teaches You Technical Terms

    Feel like you're in the dark when speaking with a mechanic? Learning technical terms and common issues gives you the power to ask questions and make sure you're happy and confident with the work they're doing.

More Information

  • Table of Contents

    • Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Front suspension and steering / Brake problems
    • Routine checks / Pre-checks / Service intervals / Tires and wheels / Crankcase breather hoses (XL series models) / Battery (XL series models) / Periodic lubrication / Periodic maintenance / Engine tune-up
    • Engine principles / Engine cooling / Servicing engine in frame / Engine removal/installation / Cylinder head and camshaft / Camshaft and rocker assemblies / Cam chain / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Oil filter rotor and primary drive gear (1975-1976 XR75) / Primary drive gear / Oil pump / Crankcase and crankshaft / Cam chain and tensioner / Kickstarter / Break-in procedure
    • Clutch operation / Clutch / Clutch release mechanism / Clutch cable / External shift mechanism / Drive sprocket / Transmission and internal shift mechanism / Preliminary transmission inspection (all models) / 4-speed transmission and internal shift mechanism (XR75) / 4-speed transmission and internal shift mechanism (XL75 and XL80S) / 5-speed transmission and internal shift mechanism / Internal shift mechanism inspection
    • Carburetor operation / Carburetor service / Carburetor adjustments / Throttle cable / Fuel tank / Crankcase breather system (U.S. XL series models) / Evaporative emission control system (California XL series models only) / Exhaust system
    • Charging system / Rectifier / Voltage regulator/rectifier (1982-on XL100S) / Alternator / Contact breaker point ignition / Ignition coil / Lighting system (XL series models) / Switches / Horn (XL series models) / Fuse (XL series models)
    • Front wheel / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head / Front fork
    • Rear wheel (dual-shock models) / Rear wheel (Pro-Link models) / Rear hub and driven sprocket inspection (all models) / Rear hub and driven sprocket (XR80R and XR100R) / Rear hub and driven sprocket (all other models) / Drive chain / Shock absorbers (dual-shock models) / Swing arm / Swing arm (Pro-Link models) / Pro-Link system / Shock absorber (Pro-Link models) / Pivot arm assembly
    • Drum brakes / Front brake cable / Rear brake pedal assembly
    • Sidestand / Footpegs / Frame
    • Engine starting / Engine performance / Engine tune-up / Carburetor / Electrical component replacement / Alternator / Rotor / Ignition coil / Pulse generator / CDI unit
    • WIRING DIAGRAMS,Clymer Manuals Honda XL75 Manual,Clymer Manuals Honda XR75 Manual,Clymer Manuals Honda XR80 Manual,Clymer Manuals Honda XR80R Manual,Clymer Manuals Honda XL80S Manual,Clymer Manuals Honda XR100 Manual,Clymer Manuals Honda XR100R Manual,Clymer Manuals Honda XL100S Manual
    • XL75 (1977-1979) XR75 (1975-1978) XR80 (1979-1984) XR80R (1985-1988, 1990-1991) XL80S (1980-1985) XR100 (1981-1984) XR100R (1985-1991) XL100S (1979-1985), 

Need Help Choosing?

Your DIY Solutions Explained

Empower Yourself with DIY

Save Money on Motorcycle Maintenance & Repairs

When surveyed, our manual owners said they saved $3,993 on average every year by working on their own vehicle. Learn the skills to keep your bike on the road with a Clymer manual.

Customer Testimonials

Trusted by DIYers Since 1960

Be Ready to Ride with a Clymer Honda Manual

For decades Clymer's step-by-step instructions have been the go-to for professionals and DIY enthusiasts alike.

Not the Right Manual?

Search for Your Vehicle

Enter your make/model, license plate or VIN to find manuals that match your vehicle.

Select Your Vehicle Type *