Honda TRX400 Foreman ATV (1995-2003) Service Repair Manual
Honda TRX400FW Foreman manual.
Clymer ATV repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.
Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.
The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.
Table of contents
This Honda TRX400 ATV Manual is 416 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manaul organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Sealant, cements and cleaners / Threadlocking compound / Serial numbers / Precision measuring tools / Special tools / Mechanic's tips / Ball bearing replacement / Specifications Specs
CHAPTER TWO / TROUBLESHOOTING
Troubleshooting instruments / Starting the engine / Starting difficulties / Poor idle performance / Poor medium- and high-speed performance / Electric starting system / Charging system / Ignition system / Lighting system / Oil temperature indicator / Combination meter / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leak down test / Clutch / Transmission / Drive train troubleshooting / Handling / Frame noise / Specifications Specs
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule Intervals / Periodic lubrication / Engine oil and filter change / Oil screen / Front differential gearcase oil change / Rear differential oil change / Control cable lubrication / Unscheduled lubrication / Periodic maintenance / Air filter / Air box drain tube / Reverse lock system check and adjustment / Spark arrestor / Toe-out adjustment / Tune-up / Valve clearance / Compression check / Spark plug / Ignition timing / Pilot screw adjustment / Idle speed adjustment / Storage / Specifications Specs
CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head cover / Rocker arms, pushrods and cylinder head / Cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Camshaft / Specifications Specs
CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Recoil starter / Driven pulley / Alternator cover / Rear crankcase cover / Flywheel and starter clutch / Gearshift linkage / Reverse shaft assembly / Lubrication system / Oil pump / Relief valve / Oil strainer screen / Crankcase and crankshaft / Transmission shifting check / Engine break-in / Specifications Specs
CHAPTER SIX / CLUTCH AND PRIMARY DRIVE GEAR
Clutch cover / Clutch lever assembly / Clutch assemblies / Centrifugal clutch and primary drive gear / Change clutch / Specifications Specs
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission/reverse system identification / Transmission troubleshooting / Transmission overhaul / Reverse idle gear assembly/ Transmission inspection / Internal shift mechanism / Reverse selector cable replacement / Specifications Specs
CHAPTER EIGHT / FUEL SYSTEM
Carburetor / Carburetor float level adjustment / Carburetor adjustments / Throttle housing and cable / Fuel tank / Fuel valve / Air box / Choke cable replacement / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Charging system / Alternator / Ignition system / Electric starting system / Starter relay switch / Diode / Lighting system / Combination meter / Switches / Oil thermosensor / Cooling fan control unit / Speedometer sensor unit, 1997-on / Fuses / Wiring diagrams / Specifications
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Shock absorbers / Tie rods / Steering knuckle / Control arms / Handlebar / Steering shaft / Tires and wheels / Specifications
CHAPTER ELEVEN / FRONT DRIVE MECHANISM
Front drive axles / Propeller shaft / Front differential, 1995-2001 models / Front differential, 2002-2003 models / Specifications
CHAPTER TWELVE / REAR AXLE, SUSPENSION AND FINAL DRIVE
Rear wheels / Rear axle / Final drive unit / Shock absorbers / Swing arm / Specifications
CHAPTER THIRTEEN / BRAKES
Front brake assembly / Front brake drum / Front brake shoe replacement / Brake panel / Wheel cylinders/ Front master cylinder / Brake fluid draining / Brake bleeding / Rear drum brake / Rear brake shoe replacement / Brake panel / Front brake hose replacement / Rear brake pedal and cable / Rear brake lever/ parking brake cable / Specifications
CHAPTER FOURTEEN / OIL COOLER AND COOLING FAN
Oil cooler / Cooling fan / Specifications
CHAPTER FIFTEEN / BODY
Retaining clips / Seat / Right lower side cover / Side covers and fuel tank cover / Front carrier and front bumper / Front fender / Rear carrier / Rear fender / Handlebar cover / Specifications
1995 1996 1997 1998 1999 2000 2001 2002 2003 Honda TRX400FW Foreman
Clymer Manuals Honda TRX400FW Foreman Manual
TRX400FW Foreman (1995-2003)
See Clymer Manuals M205 for TRX450 Foreman 1998-2004 models.