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The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Kawasaki KZ650H (1977 - 1983)

  • Includes online edition!
  • What's Included

    Use the online manual straight away
    Book ships next working day (before 5pm)
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    Extra videos in online manual
    700+ pictures & diagrams of your vehicle
  • Print edition only!
  • What's Included

    Book ships next working day (before 5pm)
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    700+ pictures & diagrams of your vehicle
    Suitable for novice and pro mechanics
  • Digital edition!
  • What's Included

    Digital edition of the classic Haynes Manual
    Instant access - Fix your vehicle today!
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    700+ pictures & diagrams of your vehicle
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What's Covered
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This Kawasaki KZ650 Manual is 320 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Parts replacement / Expendable supplies / Tools / Serial numbers / General specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Starter / Charging system / Engine / Engine noises / Excessive vibration / Lubrication troubles / Fuel system / Clutch / Transmission / Brakes / Lighting system / Fuses / Wiring / Front suspension and steering / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Service intervals / Tires / Battery / Periodic lubrication / Engine oil and filter / Fork oil change / Drive chain lubrication / Contact breaker points lubrication / Periodic maintenance / Drive chain cleaning and lubrication / Clutch adjustment / Camshaft chain tensioner adjustment / Fuel system cleaning / Fuel shut off valve / Air filter / Tune-up / Valve clearance measurement and adjustment / Spark plugs / Breaker point inspection and cleaning / Contact breaker points gap / Ignition timing / Initial carburetor mechanical synchronization / Carburetor idle speed lubrication / Carburetor final synchronization Storage / Specifications

CHAPTER FOUR / ENGINE
Engine principles / Servicing engine in frame / Engine / Cylinder head / Valve and valve components / Camshaft / Camshaft chain / Cylinder / Pistons and connecting rods / Piston rings / Ignition advance mechanism / Alternator / Oil pump / Oil pressure relief valve / Secondary shaft and starter motor clutch / Crankcase / Crankshaft / Kickstarter / Break-in / Specifications

CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Clutch release mechanism / Clutch cable / Drive sprocket / Shifting mechanism (external) / Transmission / Gearshift drum and forks / Specifications

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetors / Fuel shutoff valve / Fuel tank / Exhaust system / Air injection system / Specifications

CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system / Battery / Alternator / Voltage regulator (1977) / Rectifier (1977) / Voltage regulator/rectifier (1978 and later) / Ignition system / Ignition coil / Ignition advance mechanism / Spark plugs / Starting system / Lighting system / Horn / Fuses / Specifications

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head / Front fork / Specifications

CHAPTER NINE / REAR SUSPENSION
Rear wheel / Rear hub / Sprocket assembly / Drive chain / Rear swing arm / Shock absorbers / Specifications

CHAPTER TEN / BRAKES
Front disc brakes / Front brake pad replacement / Front calipers / Front brake hose replacement / Rear drum brake (Model B) / Rear disc brake (Models C and D) / Rear master cylinder / Rear brake pad replacement (Model D) / Rear caliper (Models C and D) / Brake disc (front and rear) / Bleeding the system / Specifications

CHAPTER ELEVEN / FRAME
Kickstand (sidestand) / Footpegs / Centerstand / Frame / Specifications

SUPPLEMENT / 1980 AND LATER SERVICE INFORMATION

INDEX

WIRING DIAGRAMS

Models covered:
1977 1978 1979 1980 1981 1982 1983 Kawasaki KZ650B KZ650 KZ 650 B
1977 1978 1979 1980 1981 1982 1983 Kawasaki KZ650C KZ650 KZ 650 C (Custom) KZ650C 650C
1977 1978 1979 1980 1981 1982 1983 Kawasaki KZ650D KZ650 KZ 650 D (SR) KZ650SR 650SR
1977 1978 1979 1980 1981 1982 19833 Kawasaki KZ650E KZ650 KZ 650 E (LTD) KZ650LTD 650LTD
1977 1978 1979 1980 1981 1982 1983 Kawasaki KZ650F KZ650 KZ 650 F
1977 1978 1979 1980 1981 1982 1983 Kawasaki KZ650H KZ650 KZ 650 H (CSR)

Clymer Manuals Kawasaki KZ650B Manual
Clymer Manuals Kawasaki KZ650C Custom Manual
Clymer Manuals Kawasaki KZ650D SR Manual
Clymer Manuals Kawasaki KZ650E LTD Manual
Clymer Manuals Kawasaki KZ650F Manual
Clymer Manuals Kawasaki KZ650H Manual

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