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Suzuki DR-Z400E, S & SM Manual Motorcycle (2000-2012) Service Repair Manual Online Manual

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Product description

Suzuki DR-Z400E, DR-Z400S and DR-Z400SM Repair Manual

Includes Color Wiring Diagrams.



Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

The step-by-step instructions are user-friendly. It is easy to quickly match instructions with illustrations and photos. A numbered table of contents and an extensive index make it possible to locate the desired section quickly.

Table of contents

This Suzuki DR-Z400 Manual is 344 pages

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Vehicle identification number / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Basic service methods / Storage Specifications

CHAPTER TWO / TROUBLESHOOTING
Engine operating requirements / Engine starting / Engine spark test / Starting system / Engine performance / Engine noise / Motorcycle noise / Engine leakdown test / Clutch / Shift mechanism and transmission / Brakes Steering and handling / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type / Pre-ride inspection / Engine break-in / Service intervals / Battery / Periodic lubrication / Engine oil and filter change / Fork oil change / Drive chain cleaning and lubrication / Air filter cleaning and oiling / Maintenance and inspection / Muffler cleaning / Carburetor float bowl draining / Coolant change / Drive chain adjustment / Throttle adjustment / Clutch cable adjustment / Tune-up / Valve clearance / Carburetor / Idle speed and mixture adjustment / Ignition timing / Compression test / Spark plugs / Specifications

CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head cover / Camshafts and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine / Crankcase / Crankcase seals / Crankcase bearings / Engine balancer / Oil strainer / Crankshaft / Specifications

CHAPTER SIX / CLUTCH, EXTERNAL SHIFT MECHANISM AND LUBRICATION SYSTEM
Clutch cover / Clutch / Right crankcase cover / Oil pump / Cam chain and rear guide / Balancer driven gear / Primary and balancer drive gears / Shift lever / External shift mechanism / Clutch cable replacement / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission service / Input shaft / Output shaft / Transmission inspection / Shift drum and forks / Specifications

CHAPTER EIGHT / FUEL SYSTEM
Fuel system precautions / Carburetor / Throttle position sensor / Carburetor systems / Fuel valve / Evaporative emissions control system / Throttle cable replacement / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Troubleshooting / Ignition and charging system operation / Upper idle gear cover / Alternator cover / Lower idle gear / Stator assembly / Rotor and starter clutch / Starter / Starting system switches / Ignition system / Charging system / Radiator fan (S and SM models) / Temperature warning circuit (S and SM models) / Headlight / Taillight / Turn signals / Specifications

CHAPTER TEN / COOLING SYSTEM
Safety precautions / Fan and switch (S and SM models) / Radiators and warning light switch / Thermostat (S and SM models) / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprockets / Tires / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Steering stem and head / Front fork / Front fork service / Front fork adjustment / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Shock absorber linkage / Swing arm / Swing arm service / Shock absorber adjustment / Specifications

CHAPTER FOURTEEN / BRAKES
Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system bleeding / Brake disc / Specifications

CHAPTER FIFTEEN / BODY
Side covers / Seat / Radiator covers / Fuel tank / Headlight cowl / Engine covers / Skid plate / Subframe / Specifications

COLOR WIRING DIAGRAMS

Models covered:
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Suzuki DR-Z400E DRZ400E DRZ 400 400E E
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Suzuki DR-Z400S DRZ400S DRZ 400S DRZ 400 S
2005 2006 2007 2008 2009 2010 2011 2012 Suzuki DR-Z400SM DRZ400SM DRZ 400SM 400 SM

Clymer Suzuki DR-Z400 Manual
Clymer Suzuki DR-Z400E Manual
Clymer Suzuki DR-Z400S Manual
Clymer Suzuki DR-Z400SM Manual
Clymer Suzuki DR-Z400 Online Manual
Clymer Suzuki DR-Z400E Online Manual
Clymer Suzuki DR-Z400S Online Manual
Clymer Suzuki DR-Z400SM Online Manual

Dual Sport Dualsport

Print Manual
DR-Z400E (2000-2012)
DR-Z400S (2000-2012)
DR-Z400SM (2000-2012)

Online Manual
DR-Z400E (2000-2009)
DR-Z400S (2000-2009)
DR-Z400SM (2000-2009)

More details

Part number: 
ECM4774
ISBN-13: 
9781599696164
Publication date: 
Language: 
English