Suzuki GS400-450 Chain Drive Motorcycle (1977-1987) Service Repair Manual
Suzuki GS400, GS425 and GS450 manual.
Clymer Manuals motorcycle maintenance, troubleshooting and repair shop service manual.
Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.
The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.
Table of contents
QUICK REFERENCE DATAChapter 1 / General InformationManual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications Chapter 2 / TroubleshootingStarting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Kickstarter / Drive train noise / Electrical testing / Handling / BrakesChapter 3 / Lubrication, Maintenance and Tune-up
Pre-ride inspection / Maintenance and service intervals / Fuel requirements / Tune-up / Air filter / Crankcase breather / Air box drain / Engine oil / Engine oil strainer screen / Engine compression check / Ignition timing / Spark plug / Valve clearance / Cam chain tension adjustment / Carburetor / Exhaust system / Control cable inspection and lubrication / Throttle cable adjustment / Clutch lever adjustment / Brakes / Drive chain and sprockets / Tires and wheels / Wheel bearings / Steering / Rear shock absorber / Rear swing arm and linkage / Sidestand / Front fork oil change / Fasteners / Engine break-in /SpecificationsChapter 4 and 5 / EngineExhaust system / Cylinder head cover / Camshaft / Cam chain / Cylinder head / Valves and valve components / Cylinder and chain tensioner / Piston and piston rings / Cylinder stud replacement / Engine removal installation / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Kickstarter /SpecificationsChapter 6 / Clutch, Oil Pump, Primary Drive Gear and External Shift MechanismRight crankcase cover / Clutch release mechanism / Clutch / Oil pump / Primary drive gear assembly / External shift mechanism / Clutch cable replacement /SpecificationsChapter 7 / Transmission and Shift MechanismTransmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection / Internal shift mechanism /SpecificationsChapter 8 / Fuel SystemFuel tank / Fuel valve / Air box / Carburetor and intake tube / Carburetor service / Float level adjustment / Carburetor adjustments / Crankcase breather system / Throttle cable /SpecificationsChapter 9 / Electrical SystemCDI precautions / Left crankcase cover / Flywheel / Exciter coil and ignition pulse generator stator plate assembly / Ignition coil / Ignition control module ICM / Ignition switch / Engine stop switch / Ignition system testing / Ignition timing / Wiring diagrams /SpecificationsChapter 10 / Wheels, Tires and Drive ChainFront wheel / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket replacement / Tire changing /SpecificationsChapter 11 / Front Suspension and SteeringHandlebar / Handlebar grip / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork service /SpecificationsChapter 12 / Rear SuspensionRear Suspension / Shock absorber / Shock linkage / Rear swing arm /SpecificationsChapter 13 / BrakesFront and rear brake / Front brake cable / Rear brake pedal and rod /SpecificationsChapter 14 / BodySeat / Side covers / Fuel tank shrouds / Number plate / Front fender / Rear fender / Skid plate / Sidestand / Footpegs and mounting brackets / Hand guards /SpecificationsIndexColor Wiring Diagrams