Skip to main content

Suzuki GS400-450 Chain Drive Motorcycle (1977-1987) Service Repair Manual

$36.95
$26.95
-+

Product description

Suzuki GS400, GS425 and GS450 manual.



Clymer Manuals motorcycle maintenance, troubleshooting and repair shop service manual.

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

Table of contents

QUICK REFERENCE DATAChapter 1 / General InformationManual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications Chapter 2 / TroubleshootingStarting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Kickstarter / Drive train noise / Electrical testing / Handling / BrakesChapter 3 / Lubrication, Maintenance and Tune-up
Pre-ride inspection / Maintenance and service intervals / Fuel requirements / Tune-up / Air filter / Crankcase breather / Air box drain / Engine oil / Engine oil strainer screen / Engine compression check / Ignition timing / Spark plug / Valve clearance / Cam chain tension adjustment / Carburetor / Exhaust system / Control cable inspection and lubrication / Throttle cable adjustment / Clutch lever adjustment / Brakes / Drive chain and sprockets / Tires and wheels / Wheel bearings / Steering / Rear shock absorber / Rear swing arm and linkage / Sidestand / Front fork oil change / Fasteners / Engine break-in /SpecificationsChapter 4 and 5 / EngineExhaust system / Cylinder head cover / Camshaft / Cam chain / Cylinder head / Valves and valve components / Cylinder and chain tensioner / Piston and piston rings / Cylinder stud replacement / Engine removal installation / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Kickstarter /SpecificationsChapter 6 / Clutch, Oil Pump, Primary Drive Gear and External Shift MechanismRight crankcase cover / Clutch release mechanism / Clutch / Oil pump / Primary drive gear assembly / External shift mechanism / Clutch cable replacement /SpecificationsChapter 7 / Transmission and Shift MechanismTransmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection / Internal shift mechanism /SpecificationsChapter 8 / Fuel SystemFuel tank / Fuel valve / Air box / Carburetor and intake tube / Carburetor service / Float level adjustment / Carburetor adjustments / Crankcase breather system / Throttle cable /SpecificationsChapter 9 / Electrical SystemCDI precautions / Left crankcase cover / Flywheel / Exciter coil and ignition pulse generator stator plate assembly / Ignition coil / Ignition control module ICM / Ignition switch / Engine stop switch / Ignition system testing / Ignition timing / Wiring diagrams /SpecificationsChapter 10 / Wheels, Tires and Drive ChainFront wheel / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket replacement / Tire changing /SpecificationsChapter 11 / Front Suspension and SteeringHandlebar / Handlebar grip / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork service /SpecificationsChapter 12 / Rear SuspensionRear Suspension / Shock absorber / Shock linkage / Rear swing arm /SpecificationsChapter 13 / BrakesFront and rear brake / Front brake cable / Rear brake pedal and rod /SpecificationsChapter 14 / BodySeat / Side covers / Fuel tank shrouds / Number plate / Front fender / Rear fender / Skid plate / Sidestand / Footpegs and mounting brackets / Hand guards /SpecificationsIndexColor Wiring Diagrams

More Details

Part number: 
CM372
ISBN-13: 
9780892872374
Publication date: 
Language: 
English

Haynes Online Manuals Sidebar Banner

Free Domestic Shipping