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Suzuki GSF1200 Bandit Motorcycle (1996-2003) Service Repair Manual Online Manual

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Product description

Suzuki GSF1200 and GSF1200S manual.



Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

The step-by-step instructions are user-friendly. It is easy to quickly match instructions with illustrations and photos. A numbered table of contents and an extensive index make it possible to locate the desired section quickly.

Table of contents

This Suzuki Bandit Manual is 488 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine performance / Starting system / Charging system / Ignition system / Fuel system / Engine noises / Engine lubrication / Clutch / Transmission / Lighting system / Excessive vibration / Front suspension and steering / Brake problems / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Safety checks / Maintenance intervals / Tires and wheels / Battery / Periodic lubrication / Engine oil and filter change / Air filter / Periodic maintenance / Non-scheduled maintenance / Engine tune-up / Spark plugs / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine service notes / Engine principles / Cylinder head cover / Camshafts / Camshaft chain tensioner / Camshaft chain / Rocker arms / Cylinder head / Valves and valve components / Cylinder block / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing the engine in frame / Engine / Oil pump / Oil cooler / Oil pan, oil strainer and oil pressure regulator / Starter clutch and gears / Crankcase / Crankshaft / Camshaft chain and guides / Connecting rods / Break-in / Specifications

CHAPTER SIX / CLUTCH
Clutch / Clutch hydraulic system / Clutch master cylinder / Clutch release cylinder / Clutch hose assembly replacement / Bleeding the hydraulic clutch system / Specifications

CHAPTER SEVEN / TRANSMISSION AND GEARSHIFT MECHANISMS
Engine drive sprocket cover / Engine drive sprocket / External shift mechanism / Transmission / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor assembly (1996-2000 models) / Carburetor assembly (2001-on models) / Carburetor cleaning and inspection (all models) / Pilot screw / Throttle position sensor / Carburetor heater and thermoswitch (2001-on U.K. models only) / Carburetor separation / Float height adjustment / Throttle cable replacement / Starter (choke) cable replacement / Air filter housing / Fuel tank / Fuel shutoff valve / Fuel filter / Fuel level gauge / Crankcase breather system / Evaporative emission control system (California models only) / Purge control valves and charcoal canister (California models only) / PAIR system (California models) / Exhaust system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Preliminary information / Negative battery cable / Charging system / Alternator / Ignition system / Starting system / Starter / Starter relay / Lighting system / Switches / Relays / Electrical components / Combination meter / Fuel level gauge (1996-2000 models) / Fuel level gauge (2001-on models) / Horn / Fuse box / Main fuse / Wiring diagrams / Specifications

CHAPTER TEN / WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stand / ABS models / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front and rear hubs / Wheels / Tires / Tire repairs / Drive chain / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Handlebar / Handlebar left grip replacement / Steering head and stem / Steering head bearing race replacement / Steering stem bearing replacement / Front fork / Specifications

CHAPTER TWELVE / REAR SUSPENSION
Shock absorber / Shock lever assembly / Swing arm / Bearing replacement / Specifications

CHAPTER THIRTEEN / BRAKES
Brake service / Front brake pad replacement / Front caliper / Rear brake pad replacement / Rear brake caliper / Front master cylinder / Rear master cylinder / Brake hose replacement (non-ABS models) / Brake hose and lines replacement (ABS equipped models) / Brake disc and ABS rotor / Bleeding the brakes / Rear brake pedal / Anti-lock brake system / Specifications

CHAPTER FOURTEEN / BODY AND FRAME
Seat and lock mechanism / Front fender / Front fairing / Rear frame cover / Side cover / Sidestand / Centerstand / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1996 1997 1998 1999 2000 2001 2002 2003 Suzuki GSF1200 GSF 1200
1997 1998 1999 2000 2001 2002 2003 Suzuki GSF1200S GSF 1200S 1200 S

Clymer Manuals Suzuki GSF1200 Bandit Manual
Clymer Manuals Suzuki GSF1200S Bandit Manual
Clymer Manuals Suzuki GSF1200 Bandit Online Manual
Clymer Manuals Suzuki GSF1200S Bandit Online Manual

GSF1200 Bandit 1200 (1996-2003)
GSF1200S Bandit 1200S (1997-2003)

More details

Part number: 
ECM353
ISBN-13: 
9780892878000
Publication date: 
Language: 
English