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Suzuki GSX-R1000 Motorcycle (2001-2004) Service Repair Manual Online Manual

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Product description

Suzuki GSX-R1000 manual.

Includes Color Wiring Diagrams.

 

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.

 

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

The step-by-step instructions are user-friendly. It is easy to quickly match instructions with illustrations and photos. A numbered table of contents and an extensive index make it possible to locate the desired section quickly.

Table of contents

This Suzuki GSX-R1000 Manual is 504 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Engine principles / Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system / Fuel pump / Electrical testing / Electrical troubleshooting / Steering and suspension / Brake system

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type / Cylinder numbering and firing order / Engine rotation / Maintenance intervals / Tune-up / Ignition timing / Valve clearance / Spark plugs / Engine oil and filter / Engine oil pressure test / Throttle cable free play / Idle speed adjustment / Fast idle speed / Throttle valve synchronization / Fuel line inspection / Emission control systems / Exhaust control valve / Clutch adjustment / Shift pedal height / Cooling system / Tires and wheels / Front suspension / Steering check / Rear suspension / Drive chain / Brake system / General lubrication / Fastener inspection / Specifications

CHAPTER FOUR / ENGINE TOP END
Cylinder head cover / Camshaft / Cam chain tensioner / Cam chain, chain guides and timing rotor / Cylinder head / Valve lifter and shim / Valves and valve components / Pistons and cylinder block / Specifications

CHAPTER FIVE / ENGINE TOP END
Servicing engine in frame / Engine installation and removal / Starter idler cover / Starter clutch and gears / Alternator cover / Flywheel / Oil pump / Oil cooler / Oil pan and strainer / Crankcase / Crankshaft / Balancer shaft / Connecting rod / Piston and piston rings / Engine break-in / Specifications

CHAPTER SIX / CLUTCH
Clutch cover / Clutch release mechanism / Cable replacement / Lever assembly / Specifications

CHAPTER SEVEN / TRANSMISSION, SHIFT MECHANISM AND ENGINE SPROCKET
Engine sprocket cover / Engine sprocket / Shift pedal/footrest / External shift mechanism / Internal shift mechanism / Transmission / Specifications

CHAPTER EIGHT / AIR, FUEL INJECTION, EMISSIONS AND EXHAUST SYSTEMS
Fuel tank / Fuel pump / Fuel pump relay / Pressure regulator / Air filter housing / Throttle bodies / Fuel injectors / Throttle position TP sensor / Secondary throttle position STP sensor / Secondary throttle valve actuator STVA / Throttle cable / Fast idle / Atmospheric pressure AP sensor / Camshaft position CMP sensor / Engine coolant temperature ECT sensor / Intake air pressure IAP sensor / Intake air temperature IAT sensor / Tip over TO sensor / Exhaust system / Exhaust control valve / Exhaust control valve actuator EXCVA / Evaporative emissions control system / PAIR system / Self-diagnosis fuel injection / Troubleshooting / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Electrical basics / Electrical connectors / Battery / Charging system / Voltage regulator/rectifier / Stator coil / Ignition system / Crankshaft position (CKP) sensor / Ignition coil/plug cap / Starting system / Starter motor / Starter relay / Sidestand switch / Gear position GP sensor / Turn signal sidestand relay / Lighting system / Horn / Meter assembly / Speed sensor / Oil pressure switch / Switches / Fuses / Specifications

CHAPTER TEN / COOLING SYSTEM
Hoses and hose clamps / Cooling system inspection / Coolant reservoir / Radiator / Thermo switch / Radiator fan / Radiator fan relay / Thermostat / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front and rear wheel / Rear coupling and rear sprocket / Bearing inspection / Front and rear hub / Wheel balance / Tires / Tire repair and changing / Drive chain / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebars / Left grip / Steering head and stem / Steering head bearing race / Steering stem race / Steering damper / Front fork / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Suspension linkage / Swing arm / Swing arm pivot boss / Specifications

CHAPTER FOURTEEN / BRAKES
Brake fluid bleeding and draining / Brake pad inspection / Front and rear caliper / Front and rear master cylinder / Brake pedal footpeg assembly / Brake disc / Brake hose / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Body panel fasteners / Rider seat / Passenger seat/tail cover / Front engine cover / Center cover / Bracket cover / Mirror / Windshield / Front fairing / Fairing bracket / Intake duct / Side fairing / Tail piece / Front fender / Sidestand / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
2001 2002 2003 2004 SUZUKI GSX-R1000 GSXR 1000 Gixxer GSX-R

Clymer Manuals Suzuki GSX-R1000 Manual
Clymer Manuals Suzuki GSX-R1000 Online Manual

GSX-R1000 (2001-2004)

More details

Part number: 
ECM377
ISBN-13: 
9780892879274
Publication date: 
Language: 
English