Suzuki GSX-R600 manual.
Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.
Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.
The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.
Table of contents
This Suzuki GSX-R600 manual is 464 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine is difficult to start / Poor idle speed performance / Poor medium and high speed performance / Starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leakdown test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule / Engine oil and filter change / Tires and wheels / Battery / Periodic lubrication / Periodic maintenance / Engine tune-up / Spark plugs / Specifications
CHAPTER FOUR / ENGINE TOP END
Engine principles / Exhaust system / Cylinder head cover / Camshaft / Cam chain tension and guides / Cam chain / Cylinder head / Valve lifters and shims / Valves and valve components / Cylinder block / Piston and piston rings / Specifications
CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Oil pump / Oil pan and strainer / Oil pressure regulator / Oil cooler / Starter clutch and gears / Crankcase / Crankshaft / Connecting rods / Engine break-in / Specifications
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
External gearshift mechanism / Clutch / Clutch lifter mechanism / Clutch cable replacement / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission / Internal gearshift mechanism / Specifications
CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS
Carburetor operation / Carburetor / Pilot screw / Fuel level / Carburetor float height / Throttle position sensor / Solenoid valve (1998-on) / Carburetor heater (U.K. models) / Throttle cable replacement / Starter cable replacement / Air box / Fuel tank / Fuel valve / Fuel pump and fuel filter / PAIR (air supply) system / Crankcase breather system / Evaporative emission control system (California models only) / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Preliminary information / Battery negative terminal / Charging system / Voltage regulator/rectifier / Alternator / Capacitor discharge ignition system / Starter relay / Lighting system / Switches / Combination meter / Horn / Relays / Fuel pump / Cooling system / Fuses / Wiring and connectors / Wiring Diagrams / Specifications
CHAPTER TEN / COOLING SYSTEM
Temperature warning system / Hoses and clamps / Cooling system inspection / Coolant reservoir / Radiator and radiator fan / Radiator fan / Thermostat / Water pump / Thermostatic fan switch / Coolant temperature gauge / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Bike stand / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front and rear hubs / Wheels / Tires / Tubless tire changing / Tire repairs / Drive chain / Sprockets / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Handlebar left grip replacement / Steering head and stem / Steering head bearing race replacement / Steering stem bearing replacement / Front fork / Fork cap bolt / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Swing arm / Shock linkage / Bearing / Specifications
CHAPTER FOURTEEN / BRAKES
Brake service / Front brake pad / Front caliper / Rear brake pad / Rear brake caliper / Front master cylinder / Rear master cylinder / Brake hose / Brake disc / Brake bleeding / Rear brake pedal / Specifications
CHAPTER FIFTEEN / BODY AND FRAME
Seats / Front fender / Fairing lower side panels / Upper fairing / Rear frame cover / Sidestand / Specifications
1997 1998 1999 2000 Suzuki GSX-R600 GSXR600 GS XR600 GSX R600 GSXR 600 GIXXER 600 GSX-R
Clymer Manuals Suzuki GSX-R600 Manual