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Suzuki GSX-R600 Series Motorcycle (2001-2005) Service Repair Manual Online Manual

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Product description

Suzuki GSX-R600 manual.

Includes Color Wiring Diagrams.



Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

The step-by-step instructions are user-friendly. It is easy to quickly match instructions with illustrations and photos. A numbered table of contents and an extensive index make it possible to locate the desired section quickly.

Table of contents

This Suzuki GSX-R600 Manual is 480 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Engine starting / Engine will not start / Engine performance / Engine noises / Engine lubrication / Leak down test / Clutch / Gearshift linkage / Transmission / Fuel system / Electrical testing / Electrical troubleshooting / Steering and suspension / Brake system / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance intervals schedule / Air filter / Compression test / Ignition timing / Valve clearance / Spark plugs / Engine oil and filter / Engine oil pressure test / Throttle cable / Idle speed / Fast idle speed / Throttle valve synchronization / Specifications

CHAPTER FOUR / ENGINE TOP END
Cylinder head cover / Camshaft / Cam chain tensioner / Cam chain, chain guides and timing rotor / Cylinder head / Valve lifter and shims / Valves and valve components / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine / Starter idler cover / Starter clutch and gears / Alternator cover / Flywheel / Oil pump / Oil cooler / Oil pan and strainer / Crankcase / Crankshaft / Connecting rod / Piston and piston rings / Engine break-in / Specifications

CHAPTER SIX / CLUTCH
Clutch release mechanism / Clutch cable / Clutch lever assembly / Specifications

CHAPTER SEVEN / TRANSMISSION, SHIFT MECHANISM AND ENGINE SPROCKET
Engine sprocket cover / Engine sprocket / Shift pedal / Footrest / External and internal shift mechanism / Transmission / Specifications

CHAPTER EIGHT / AIR, FUEL INJECTION, EMISSIONS AND EXHAUST SYSTEMS
Fuel tank / Fuel pump / Fuel pump relay / Air filter housing / Throttle bodies / Fuel injectors / Throttle position TP sensor / Secondary throttle position STP sensor / Secondary throttle valve STV actuator / Secondary throttle control STC unit / Throttle cable replacement / Fast idle cam / Atmospheric pressure AP sensor / Intake air pressure IAP sensor / Intake air temperature IAT sensor / Engine coolant temperature ECT sensor / Camshaft position CMP sensor / Tip-over TO sensor / Exhaust system / Evaporative emissions control system / PAIR air supply system / Diagnostic system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Charging system / Voltage regulator / rectifier / Stator coil / Ignition system / Crankshaft position CKP sensor / Engine control module ECM / Ignition coil / plug cap / Starting system / Starter / Starter relay / Sidestand switch / Gear position GP sensor / Turn signal / sidestand relay / Lighting system / Horn / Meter assembly / Speed sensor / Oil pressure switch / Switches / Fuses / Wiring diagrams / Specifications

CHAPTER TEN / COOLING SYSTEM
Hoses and clamps / Cooling system / Coolant reservoir / Radiator / Thermoswitch / Radiator fan / Thermostat / Water jacket fitting / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stand / Brake rotor protection / Wheel inspection / Front wheel / Front hub / Rear wheel / Rear coupling and rear sprocket / Rear hub / Wheel balance / Tires / Drive chain / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebars / Steering head and stem / Steering head bearing race / Steering stem race / Steering damper / Front fork / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Suspension linkage / Swing arm / Suspension bearing / Specifications

CHAPTER FOURTEEN / BRAKES
Brake service / Brake bleeding / Draining brake fluid / Brake pad inspection / Front brake caliper / Front brake master cylinder / Rear brake caliper / Rear brake master cylinder / Brake pedal / footpeg assembly / Brake disc / Brake hose replacement / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Body panel fasteners / Seat / Passenger seat - tail section / Front engine cover / Center panel / Bracket cover / Mirror / Windshield / Front fairing / Fairing bracket / Intake duct / Side panel / Tail piece / Front fender / Sidestand / Specifications

COLOR WIRING DIAGRAMS

Models covered:
2001 2002 2003 2004 2005 SUZUKI GSX-R600
2003 SUZUKI GSX-R600 Alstare
Gixxer
GSX-R

Clymer Manuals Suzuki GSX-R600 Manual
Clymer Manuals Suzuki GSX-R600 Alstare Manual
Clymer Manuals Suzuki GSX-R600 Online Manual
Clymer Manuals Suzuki GSX-R600 Alstare Online Manual

GSX-R600 (U.S., California, Canada, U.K. and Europe Models) (2001-2005)
GSX-R600 Alstare (U.S., California and Canada Models) (2003)

More details

Part number: 
ECM264
ISBN-13: 
9781599691169
Publication date: 
Language: 
English