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Suzuki RM250 Motorcycle (1996-2002) Service Repair Manual

$36.95
$26.95
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Product description

Suzuki RM250 manual.



Clymer Manuals motorcycle maintenance, troubleshooting and repair shop service manual.

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

Table of contents

This Suzuki RM250 motorcycle manual is 360 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Basic service methods / Serial numbers / Fasteners / Shop supplies / Basic tools Precision measuring tools / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine spark test / Engine performance / Engine noise / Engine leakdown test / Clutch / External shift mechanism and transmission / Kickstarter / Brakes / Steering / Electrical testing / Electrical component replacement / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service precautions and practices / Pre-ride inspection / Engine break-in / Maintenance intervals / Fuel and lubricants / Transmission and component lubrication / Maintenance and inspection / Engine tune-up / Spark plugs / Specifications

CHAPTER FOUR / ENGINE TOP END
Shop cleanliness / Exhaust system / Cylinder head / Cylinder / Exhaust valve system / Exhaust valves and shaft assembly / Exhaust valve solenoid / Exhaust valve governor and actuator / Piston and piston rings / Reed valves / Specifications

CHAPTER FIVE / ENGINE LOWER END
Shop cleanliness / Engine / Crankcase / Crankcase seal replacement / Crankcase bearing replacement / Crankshaft / Specifications

CHAPTER SIX / CLUTCH AND GEARSHIFT LINKAGE
Clutch cover / Clutch / Right crankcase cover / Gearshift linkage / Kickstarter and idle gear / Primary drive gear / Clutch cable / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection / Shift drum and forks / Specifications

CHAPTER EIGHT / FUEL SYSTEM
Service precautions and practices / Carburetor / Carburetor cleaning and inspection / Float adjustment / Carburetor jetting / Fuel tank / Fuel valve and filter / Throttle cable replacement / Air filter housing / Specifications

CHAPTER NINE / IGNITION SYSTEM
Basic ignition system operation / Alternator cover / Flywheel / Stator / Ignition system testing / CDI unit / Ignition coil / Stator / Engine stop switch / Ignition timing / Specifications

CHAPTER TEN / COOLING SYSTEM
Safety precautions / Radiators / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Front and rear hubs / Rim and spoke service / Drive chain / Sprockets / Tire changing / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Steering stem and head / Fork oil change / Fork removal and installation / Fork service / Fork adjustment / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Link-type suspension system / Shock absorber / Shock absorber linkage / Swing arm / Rear suspension adjustment / Specifications

CHAPTER FOURTEEN / BRAKES
Brake system fundamentals / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications

CHAPTER FIFTEEN / BODY
Seat / Frame covers / Radiator covers / Subframe / Specifications

INDEX

WIRING DIAGRAMS

Models covered: 1996 1997 1998 1999 2000 2001 2002 RM250 RM 250

Clymer Manuals Suzuki RM250 Manual
Clymer Manuals Suzuki RM250 Online Manual

RM250 (1996-2002)

More Details

Part number: 
CM401
ISBN-13: 
9780892878062
Publication date: 
Language: 
English
Also available as a digital manual.

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