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Suzuki VS1400 Intruder / Boulevard S83 Motorcycle (1987-2007) Service Repair Manual

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Product description

Suzuki VS1400 Intruder and Boulevard S83 manual.



Clymer Manuals motorcycle maintenance, troubleshooting and repair shop service manual

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

Table of contents

This Suzuki Boulevard Manual is 440 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the bike / Torque specifications / Special tips / Fasteners / Lubricants / Threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic's tips / Ball bearing replacement / Seals / Riding safety / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Poor idle speed performance / Poor medium and high speed performance / Engine starting system / Ignition system / Fuel system / Engine overheating / Engine / Engine noises / Engine leakdown test / Clutch / Transmission / Final drive / Handling / Frame noise / Brakes / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-ride inspection / Service intervals / Tires and wheels / Battery / Battery electrical cable connectors / Periodic lubrication / Engine oil and filter change / Engine oil pressure test / Final drive oil change / Speedometer cable lubrication / Swing arm bearing assembly lubrication / Periodic maintenance / Throttle grip free play / Automatic compression release cable free play check and adjustment / Air filter / Steering head adjustment check / Tune-up / Compression test / Spark plugs / Ignition timing / Carburetor idle speed adjustment / Carburetor idle mixture / Carburetor cable synchronization / Specifications

CHAPTER FOUR / ENGINE UPPER END
Engine principles / Servicing engine in frame / Engine / Front cylinder head cover and camshaft / Rear cylinder head cover and camshaft / Camshaft / Rocker arm assemblies / Hydraulic tappets (valve lash adjusters) / Cylinder head and cylinder / Valves and valve components / Pistons and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Oil cooler / Primary drive gear and rear cylinder camshaft chain and sprocket / Secondary gear assembly / Crankcase / Engine break-in / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
External gearshift mechanism / Clutch / Clutch hydraulic system / Master cylinder / Slave cylinder / Bleeding the system / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission / Internal gearshift mechanism / Specifications

CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEM
Carburetor operation / Carburetor service / Carburetor assembly / Carburetor service / Carburetor adjustments / Throttle cable replacement / Fuel tank / Fuel shutoff valves / Fuel pump / Crankcase breather system (U.S. only) / Evaporative emission control system (California models only) / Exhaust system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Basic information / Electrical connectors / Battery negative terminal / Charging system / Voltage regulator/rectifier / Alternator / Transistorized ignition system / Automatic compression release control and starter system / Electric starter / Starter clutch and gears / Starter relay / Lighting system / Switches / Electrical components / Fuses / Wiring diagrams / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tires / Tire changing / Tire repairs / Handlebar / Steering head and stem / Steering head bearing races / Front fork / Specifications

CHAPTER ELEVEN / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Final drive unit, drive shaft and universal joint / Swing arm / Shock absorbers / Specifications

CHAPTER TWELVE / BRAKE SYSTEM
Disc brakes / Front brake pad replacement / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Brake caliper disassembly/inspection/assembly (all models) / Rear master cylinder / Brake hose replacement / Brake disc / Bleeding the system / Rear brake pedal / Specifications

CHAPTER THIRTEEN / BODY AND FRAME
Seats / Frame side covers / Frame head side covers / Footpegs / Sidestand / Front fender / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
2005 2006 2007 Suzuki Boulevard S83
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Suzuki VS1400 Intruder

Clymer Manuals Suzuki Boulevard S83 Manual
Clymer Manuals Suzuki VS1400 Intruder Manual

VS1400 Intruder (1987-2004)
Boulevard S83 (2005-2007)

More Details

Part number: 
CM4823
ISBN-13: 
9781599692531
Publication date: 
Language: 
English

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