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The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Suzuki GSX-R600 (1997 - 2000)

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    Wiring diagrams for key vehicle systems
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This Suzuki GSX-R600 manual is 464 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine is difficult to start / Poor idle speed performance / Poor medium and high speed performance / Starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leakdown test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule / Engine oil and filter change / Tires and wheels / Battery / Periodic lubrication / Periodic maintenance / Engine tune-up / Spark plugs / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine principles / Exhaust system / Cylinder head cover / Camshaft / Cam chain tension and guides / Cam chain / Cylinder head / Valve lifters and shims / Valves and valve components / Cylinder block / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Oil pump / Oil pan and strainer / Oil pressure regulator / Oil cooler / Starter clutch and gears / Crankcase / Crankshaft / Connecting rods / Engine break-in / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
External gearshift mechanism / Clutch / Clutch lifter mechanism / Clutch cable replacement / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission / Internal gearshift mechanism / Specifications

CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS
Carburetor operation / Carburetor / Pilot screw / Fuel level / Carburetor float height / Throttle position sensor / Solenoid valve (1998-on) / Carburetor heater (U.K. models) / Throttle cable replacement / Starter cable replacement / Air box / Fuel tank / Fuel valve / Fuel pump and fuel filter / PAIR (air supply) system / Crankcase breather system / Evaporative emission control system (California models only) / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Preliminary information / Battery negative terminal / Charging system / Voltage regulator/rectifier / Alternator / Capacitor discharge ignition system / Starter relay / Lighting system / Switches / Combination meter / Horn / Relays / Fuel pump / Cooling system / Fuses / Wiring and connectors / Wiring Diagrams / Specifications

CHAPTER TEN / COOLING SYSTEM
Temperature warning system / Hoses and clamps / Cooling system inspection / Coolant reservoir / Radiator and radiator fan / Radiator fan / Thermostat / Water pump / Thermostatic fan switch / Coolant temperature gauge / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Bike stand / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front and rear hubs / Wheels / Tires / Tubless tire changing / Tire repairs / Drive chain / Sprockets / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Handlebar left grip replacement / Steering head and stem / Steering head bearing race replacement / Steering stem bearing replacement / Front fork / Fork cap bolt / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Swing arm / Shock linkage / Bearing / Specifications

CHAPTER FOURTEEN / BRAKES
Brake service / Front brake pad / Front caliper / Rear brake pad / Rear brake caliper / Front master cylinder / Rear master cylinder / Brake hose / Brake disc / Brake bleeding / Rear brake pedal / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Seats / Front fender / Fairing lower side panels / Upper fairing / Rear frame cover / Sidestand / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1997 1998 1999 2000 Suzuki GSX-R600 GSXR600 GS XR600 GSX R600 GSXR 600 GIXXER 600 GSX-R

Clymer Manuals Suzuki GSX-R600 Manual

GSX-R600 (1997-2000)

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