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The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Suzuki RM400 (1978 - 1980)

  • Print edition only!
  • What's Included

    Print book ships same day (before 3pm)
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    700+ pictures & diagrams of your vehicle
    Suitable for novice and pro mechanics
  • Digital edition!
  • What's Included

    Digital edition of the classic Haynes Manual
    Instant access - Fix your vehicle today!
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    700+ pictures & diagrams of your vehicle
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This vintage Suzuki motorcycle manual is 208 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Tools / Expendable supplies / Safety first / Motor identification and parts replacement

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting difficulties / Poor idling / Misfiring / Flat spots / Excessive vibration / Clutch slip or drag / Poor handling / Brake problems/ Troubleshooting guide/ Power loss / Overheating / Backfiring / Engine noises / Piston seizure

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Air filter / Engine lubrication / Drive chain / Frame and suspension component fasteners / Front forks / Transmission oil / Cable lubrication / Drive chain buffers / Drive chain guide and tensioner rollers / Swinging arm bearings / Brake pedal lubrication / Front torque link lubrication / Full-floating brake hub lubrication / Brake linkage lubrication / Kickstarter lever / Clutch adjustment / Brake adjustment / Handlebar damper adjustment / Spark plugs / Ignition timing / Carburetor adjustment

CHAPTER FOUR / ENGINE
Operating principles / General maintenance and repair hints / Cylinder head / Cylinder / Piston and rings / Reed valve assembly / Crankshaft and crankcase / Bearing and seal replacement / Service and adjustment

CHAPTER FIVE / CLUTCH, TRANSMISSION AND KICKSTARTER
Clutch / Gearshift / Primary drive gear / Transmission / Kickstarter

CHAPTER SIX / FUEL AND EXHAUST SYSTEM
Fuel tank and fuel valve / Carburetor servicing / Exhaust system repairs

CHAPTER SEVEN / IGNITION SYSTEM
Flywheel magneto (RM50 models) / PEI magneto / CDI unit / Ignition coil

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Forks / Steering head

CHAPTER NINE / REAR SUSPENSION
Rear wheel / Swinging arm / Spring/gas shocks

CHAPTER TEN / WHEELS, TIRES AND BRAKES
Spokes / Wheel balance / Wheel inspection / Wheel runout / Wheel bearings and seals / Brakes / Rear sproket

INDEX

Models covered:
1978 1979 1980 Suzuki RM50
1979 1980 1981 1982 Suzuki RM60
1977 1978 1979 1980 1981 Suzuki RM80
1976 1977 1978 1979 1980 1981 Suzuki RM100
1975 1976 1977 1978 1979 1980 Suzuki RM125
1976 1977 1978 1979 1980 Suzuki RM250
1976 1977 Suzuki RM370
1978 1979 1980 Suzuki RM400

Clymer Manuals Suzuki RM50 Manual
Clymer Manuals Suzuki RM60 Manual
Clymer Manuals Suzuki RM80 Manual
Clymer Manuals Suzuki RM100 Manual
Clymer Manuals Suzuki RM125 Manual
Clymer Manuals Suzuki RM250 Manual
Clymer Manuals Suzuki RM370 Manual
Clymer Manuals Suzuki RM400 Manual

RM50 (1978-1980)
RM60 (1979-1981)
RM80 (1977-1981)
RM100 (1976-1981)
RM125 (1975-1980)
RM250 (1976-1980)
RM370 (1976-1977)
RM400 (1978-1980)

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