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The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Suzuki RM80 (1989 - 1995)

  • Includes online edition!
  • What's Included

    Use the online manual straight away
    Book ships next working day (before 5pm)
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    Extra videos in online manual
    700+ pictures & diagrams of your vehicle
  • Print edition only!
  • What's Included

    Book ships next working day (before 5pm)
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    700+ pictures & diagrams of your vehicle
    Suitable for novice and pro mechanics
  • Digital edition!
  • What's Included

    Digital edition of the classic Haynes Manual
    Instant access - Fix your vehicle today!
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    700+ pictures & diagrams of your vehicle
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Printed and Digital Manual Bundle
$79.95 $54.95
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$51.95 $34.95
Printed Manual Only
$51.95
Bundles include a printed and an online version and offer the best value
Digital version of the print manual with online access
What's Covered
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This Suzuki RM motorcycle manual is 560 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Engine lubrication / Maintenance schedule / Tires and wheels / Periodic lubrication / Periodic maintenance / Engine tune-up

CHAPTER FOUR / ENGINE TOP END
Engine principles / Cleanliness / Cylinder head / Exhaust valve / Reed valve assembly / Engine lubrication / Servicing engine in frame / Cylinder / Piston, piston pin and piston rings / Break-in procedure

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine removal installation / Engine drive sprocket / Drive shaft oil seal replacement / Crankcase and crankshaft

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cable replacement / Clutch / Clutch release mechanism / Kickstarter / External gearshift mechanism

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission / Transmission overhaul / Inspection / Internal gearshift mechanism

CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor service / Cleaning and inspection / Float height adjustment / Carburetor jetting / Fuel tank and fuel valve / Air filter air box / Exhaust system

CHAPTER NINE / ELECTRICAL SYSTEM
Capacitor discharge ignition system / Magneto inner rotor / Magneto outer rotor / CDI unit / Ignition timing / Ignition coil / Lighting system / Trip meter / Engine stop switch

CHAPTER TEN / LIQUID COOLING SYSTEM
Safety precaution / Cooling system inspection / Flushing / Radiator and hose / Cleaning and inspection / Water pump / Hoses

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Rim and spoke service / Tire changing / Tire repairs / Handlebar / Steering stem and head / Steering head bearing race replacement / Front fork / Fork service

CHAPTER TWELVE / REAR SUSPENSION
Rear wheel / Rear hub / Driven sprocket / Drive chain / Shock absorber / Swing arm and shock linkage

CHAPTER THIRTEEN / BRAKES
Disc brakes / Front brake pad replacement / Front caliper / Front master cylinder / Rear brake pad replacement / Rear caliper / Rear master cylinder / Brake hose replacement / Brake disc / Bleeding the system / Drum brakes / Rear brake pedal and arm

INDEX

WIRING DIAGRAMS

Models covered:
1989 1990 1991 1992 1993 1994 1995 Suzuki RM125
1989 1990 1991 1992 1993 1994 1995 Suzuki RM250
1989 1990 1991 1992 1993 1994 1995 Suzuki RM80
1989 1990 1991 1992 1993 1994 1995 Suzuki RMX250

Clymer Manuals Suzuki RM125 Manual
Clymer Manuals Suzuki RM250 Manual
Clymer Manuals Suzuki RM80 Manual
Clymer Manuals Suzuki RMX250 Manual

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