Suzuki TM400 (1972 - 1975)
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What's Covered
Does not include wiring diagrams.
This vintage Suzuki motorcycle manual is 136 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Tools / Expendable supplies / Safety first / Motor identification and parts replacement
CHAPTER TWO / TUNE-UP, PERIODIC MAINTENANCE, AND LUBRICATION
Engine tune-up / Spark plugs / Breaker points / Ignition timing (magneto ignition) / Ignition timing (electronic ignition) / Air cleaner service / Carburetor adjustment / Idle Mixture Adjustment / Speed range adjsutment / Transmission oil / Front forks / Clutch adjustment / Electrical equipment / Drive chain / Brakes / Wheels and tires / Steering head bearings / Swing arm
CHAPTER THREE / TROUBLESHOOTING
Operating requirements / Two-stroke pressure testing / Starting difficulties / Poor idling / Misfiring / Flat spots / Power loss / Overheating / Backfiring / Engine noises / Piston seizure / Excessive vibration / Clutch slip or drag / Poor handling / Brake problems / Lighting problems / Troubleshooting guide
CHAPTER FOUR / ENGINE, TRANSMISSION, AND CLUTCH
Engine principles / Engine lubrication / Preparation for engine disassembly / Engine removal/installation / Cylinder and cylinder head / Piston pin, piston, and piston rings / Clutch / Primary pinion / Kickstarter / Shifter mechanism / Crankcase / Transmission / Crankshaft / Oil seals / Bearings
CHAPTER FIVE / FUEL AND EXHAUST SYSTEMS
Carburetor / Carburetor components / Miscellaneous carburetor problems / Fuel tank
CHAPTER SIX / ELECTRICAL SYSTEM
Flywheel magneto / Magneto troubleshooting and service / PEI ignition system / Rectifier / Battery / Lights / Horn / Fuse / Switches
CHAPTER SEVEN / CHASSIS, SUSPENSION, AND STEERING
Frame / Handlebar / Front fork / Steering stem / Drive chain / Wheels and tires / Brakes / Shock absorbers / Swinging arm
APPENDIX / SPECIFICATIONS
SUPPLEMENT / 1977 AND LATER SERVICE INFORMATION
Tune-up / Transmission and front forks / Reed valve assembly / Carburetor
SUPPLEMENT FOR UNITED KINGDOM
INDEX
Models covered:
1974 1975 Suzuki RL250
1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 Suzuki TC125
1974 1975 1976 Suzuki TC185
1974 1975 Suzuki TM125
1972 1973 1974 1975 Suzuki TM250
1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 Suzuki TM400
1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 Suzuki TS125
1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 Suzuki TS185
1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974, 1980 1981 Suzuki TS250
1972-1976 Suzuki TS400
Champion
Savage
Sierra
Duster
Prospector
Clymer Manuals Suzuki RL250 Manual
Clymer Manuals Suzuki TC125 Manual
Clymer Manuals Suzuki TC185 Manual
Clymer Manuals Suzuki TM125 Manual
Clymer Manuals Suzuki TM250 Manual
Clymer Manuals Suzuki TM400 Manual
Clymer Manuals Suzuki TS125 Manual
Clymer Manuals Suzuki TS185 Manual
Clymer Manuals Suzuki TS250 Manual
Clymer Manuals Suzuki TS400 Manual
TC125 (Through 1976)
TM125 (1974-1975)
TS125 (Through 1979)
TC185 (1974-1976)
TS185 (Through 1981)
RL250 (1974-1975)
TM250 (1972-1975)
TS250 (Through 1974, 1980-1981)
TM400 (Through 1975)
TS400 (1972-1976)