Tohatsu Two-Stroke Outboard 25HP (1992 - 2000)

This Tohatsu marine manual is 344 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques / Specifications

CHAPTER THREE / TROUBLESHOOTING AND TESTING
Test equipment / Troubleshooting preparation / Operating requirements / Starting difficulty / Ignition system testing / Warning system / Starting system / Charging system / Fuses and wire harness / Engine speed limiting system / Trim system / Electrical testing / Engine noises / Cooling system / Gearcase / Specifications

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Initial inspection / Propeller / Mounting fasteners / Fuel system / Cooling system / Steering system / Lanyard (stop) switch / After each use / Flush cooling system / Clean engine / Scheduled maintenance / Fuel requirements / Fuel filter service / Engine oil requirements / Removing carbon deposits from the combustion chamber / Sacrificial anodes / Hose and clamp inspection / Thermostat inspection / Gearcase lubricant changing / Gearcase anode inspection / Water pump inspection / Propeller shaft inspection and lubrication / Swivel and tilt tube lubrication / Trim system fluid level check / Starter service / Battery service / Throttle and shift linkage inspection and lubrication / Tune-up / Spark plugs / Carburetor adjustments / Ignition timing / Water test / Submersion / Storage / Specifications

CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENT
Fuel system / Ignition timing / Throttle linkage adjustment (all models) / Specifications

CHAPTER SIX / FUEL SYSTEM
Fuel tank / Fuel filter replacement / Primer bulb / Fuel pumps / Carburetor / Specifications

CHAPTER SEVEN / ELECTRICAL AND IGNITION SYSTEMS
Battery / Electric starting system / Starter motor / Charging system / Ignition system / Warning system / Specifications

CHAPTER EIGHT / POWER HEAD
Flywheel / Power head / Inspection / Specifications

CHAPTER NINE / GEARCASE AND MIDSECTION
Gearcase operation / Propeller removal and installation / Gearcase removal and installation / Water pump / Gearcase / Inspection / Specifications

CHAPTER TEN / MANUAL REWIND STARTER
Removal, repair and installation / Specifications

CHAPTER ELEVEN / POWER TRIM AND TILT REPAIR
Fluid filling / Air bleeding / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 2.5 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 3.5 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 5 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 8 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 9.8 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 9.9 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 15 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 18 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 25 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 30 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 40 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 50 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 60 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 70 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 80 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 90 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 115 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 120 HP
1992 1993 1994 1995 1996 1997 1998 1999 2000 Tohatsu 140 HP

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Tohatsu 2.5 HP (1992-2000)
Tohatsu 3.5 HP (1992-2000)
Tohatsu 5 HP (1992-2000)
Tohatsu 8 HP (1992-2000)
Tohatsu 9.8 HP (1992-2000)
Tohatsu 9.9 HP (1992-2000)
Tohatsu 15 HP (1992-2000)
Tohatsu 18 HP (1992-2000)
Tohatsu 25 HP (1992-2000)
Tohatsu 30 HP (1992-2000)
Tohatsu 40 HP (1992-2000)
Tohatsu 50 HP (1992-2000)
Tohatsu 60 HP (1992-2000)
Tohatsu 70 HP (1992-2000)
Tohatsu 80 HP (1992-2000)
Tohatsu 90 HP (1992-2000)
Tohatsu 115 HP (1992-2000)
Tohatsu 120 HP (1992-2000)
Tohatsu 140 HP (1992-2000)