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Yamaha FZR600 Motorcycle (1989-1993) Service Repair Manual

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Product description

Yamaha FZR600 manual.



Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

Table of contents

This Yamaha FZR600 manual is 384 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Expendable supplies / Parts replacement / Emission control and battery labels / Basic hand tools / Precision measuring tools / Special tools / Mechanic's tips / Riding safety / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Electrical problems / Excessive vibration / Carburetor troubleshooting / Front suspension and steering / Brake problems / Specifications

CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Maintenance intervals / Tires / Battery / Periodic lubrication / Engine oil and filter change / Front fork oil change / Swing arm bearing lubrication / Relay arm and connecting arm lubrication / Speedometer cable lubrication / Drive chain lubrication / Periodic maintenance / Drive chain adjustment / Drive chain slider replacement / Clutch adjustment / EXUP System Adjustment (California models) / Throttle cable adjustment / Fuel valve filter service / Air filter service / Steering play adjustment / Coolant change / Front suspension check / Rear shock absorber adjustment / Tune-up / Valve clearance adjustment / Compression test / Spark plugs / Ignition timing / Idle speed inspection and adjustment / Carburetor synchronization Specifications / Torque

CHAPTER FOUR / ENGINE
Servicing engine in frame / Engine principles / Engine / Cylinder head cover and camshafts / Camshaft chain tensioner / Cylinder head / Valve and valve components / Cylinder block / Pistons, piston pins and piston rings / Oil pump and strainer / Oil level switch / Crankcase / Crankshaft / Connecting rods / Starter clutch and gears / Break-in / Specifications

CHAPTER FIVE / CLUTCH
Clutch / Clutch release mechanism / Clutch cable / Specifications

CHAPTER SIX / TRANSMISSION
Drive sprocket cover / Engine sprocket / External shift mechanism / Transmission gears / Internal shift mechanism / Specifications

CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor / Fuel level / Fuel tank / Fuel shutoff valve / Fuel filter / Fuel pump / Evaporative emission control (California models) / Air injection system / Exhaust system / EXUP system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Charging system / Ignition system / Electric starter / Lighting system / Switches / Wiring connectors / Electrical controls / Fuel pump testing / EXUP system / Fuses / Specifications

CHAPTER NINE / COOLING SYSTEM
Cooling system inspection / Coolant reservoir / Radiator and fan / Thermostat / Water pump / Hoses / Coolant pipes / Thermo switch and thermo unit / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Tubeless tires / Tubeless tire changing / Handlebars / Steering head / Front fork / Specifications

CHAPTER ELEVEN / REAR SUSPENSION
Rear wheel / Rear hub / Rear sprocket and coupling / Drive chain / Wheel balancing / Tire changing and repair / Shock absorber / Swing arm and shock linkage / Shock linkage / Specifications

CHAPTER TWELVE / BRAKES
Disc brakes / Brake pad replacement / Brake calipers / Front master cylinder / Rear master cylinder / Brake hose replacement / Brake disc / Bleeding the system / Rear brake pedal / Specifications

CHAPTER THIRTEEN / BODY AND FRAME
Front fender / Lower fairing / Upper fairing / Upper fairing mounting brackets / Seats / Frame side cover / Sidestand / Footpegs / Frame / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1989 1990 1991 1992 1993 Yamaha FZR600 FZR 600

Clymer Manuals Yamaha FZR600 Manual

FZR600 (1989-1993)

More Details

Part number: 
CM396
ISBN-13: 
9780892875924
Publication date: 
Language: 
English

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