Yamaha Kodiak ATV (1993-1998) Service Repair Manual
Yamaha YFM400FW manual.
Clymer ATV repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.
Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.
The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.
Table of contents
This Yamaha Kodiak Manual is 384 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, warnings and cautions / Safety first / Service hints / Torque specifications / Lubricants / Sealant, cements and cleaners / Threadlocking compound / Serial numbers / Warning labels / Basic hand tools / Mechanic's tips / Ball bearing replacement / Seals /Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Poor idle speed / Poor medium and high speed performance / Starting system / Charging system / Ignition system / Lighting system / Cooling system testing / Fuel system / Engine overheating / Engine / Engine noises / Engine leak down test / Clutch / Transmission / Drive train troubleshooting / Handling / Frame noise / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Maintenance service schedule intervals / Periodic lubrication / Engine oil and filter change / Transfer gearcase oil change / Front differential gearcase oil change / Rear final drive gearcase oil change / Control cable lubrication / Unscheduled lubrication / Periodic maintenance / Toe-in adjustment / Unscheduled maintenance / Tune-up / Valve clearance / Cylinder compression / Spark plug / Ignition timing / Pilot air screw adjustment / Idle speed adjustment / Storage / Specifications
CHAPTER FOUR / ENGINE TOP END
Engine principles / Cylinder head / Camshaft and rocker arms / Camshaft chain / Specifications
CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine removal and installation / Transfer gear assembly / Middle drive gear / Balancer gear and oil pump drive gear assembly / Oil pump / External oil pipe / Oil cooler and hoses / Electric fan / Magneto stator and stator housing / Rotor and starter clutch / Crankcase and crankshaft / Recoil starter / Engine break-in / Specifications
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch release lever mechanism / Clutch assemblies / One-way clutch check / External shift mechanism / Specifications
CHAPTER SEVEN / TRANSMISSION, SELECT LEVER AND INTERNAL SHIFT MECHANISMS
Transmission/reverse system identification / Transmission troubleshooting / Transmission overhaul / Middle drive shaft / Reverse gear and shaft / High/low combination gear assembly / Internal shift mechanism / Specifications
CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor adjustments / Fuel shutoff valve / Air filter air box / Exhaust system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Charging system / Charge coil testing / Voltage regulator/rectifier / Capacitor discharge ignition / Ignition coil / Source coil and pickup coil testing / Starting system / Starter relay / Lighting system / Indicator lights / Speedometer housing / Switches / Thermo unit / Electric fan testing / Specifications
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front hub/brake drum / Shock absorber / Steering knuckle / Control arms / Tie rods / Steering shaft / Specifications
CHAPTER ELEVEN / FRONT DRIVE MECHANISM
Front axle / Front differential gearcase / Front drive shaft / Specifications
CHAPTER TWELVE / REAR SUSPENSION
Rear wheels / Wheel bearings / Rear hub/brake drum (right side)/ Rear axle / Final drive unit and short drive shaft / Specifications
CHAPTER THIRTEEN / BRAKES
Front brake drum / Backing plate / Wheel cylinders / Front master cylinder / Rear drum brake / Rear brake shoe replacement / Brake bleeding / Specifications
CHAPTER FOURTEEN / BODY
Seat / Front guard / Front bumper / Front carrier rack / Rear carrier rack / Rear guard / Fuel tank cover assembly (1993-1995) / Rear fender / Specifications
1993 1994 1995 1996 1997 1998 Yamaha YFM400FW YFM 400FW YFM 400 FW
Clymer Manuals Yamaha YFM400FW Kodiak Manual
YFM400FW Kodiak (1993-1998)