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Yamaha YZF-R6 Motorcycle (1999-2004) Service Repair Manual Online Manual

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Product description

Yamaha YZF-R6 manual.

Includes Color Wiring Diagrams.



Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

The step-by-step instructions are user-friendly. It is easy to quickly match instructions with illustrations and photos. A numbered table of contents and an extensive index make it possible to locate the desired section quickly.

Table of contents

This Yamaha R6 Motorcycle Manual is 560 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage

CHAPTER TWO / TROUBLESHOOTING
Engine operating requirements / Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system / Fuel pump / Electrical testing / Electrical troubleshooting / Cooling system circuit / Steering and suspension / Brake system

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Cylinder numbering and firing order / Maintenance intervals / Tune-up / Ignition timing inspection(carbureted models) / Valve clearance / Spark plugs / Engine oil / Engine oil pressure / Carburetor synchronization / Idle speed adjustment / Fuel line inspection / Fuel filter / Emission control systems / Exhaust gas volume adjustment (Europe and Australia fuel injected models) / Exhaust system inspection / Control cable lubrication / Throttle cables / Choke cable inspection (carbureted models) / Clutch cable free play / Shift pedal height / Battery / Cooling system / Tires and wheels / Front suspension / Front fork adjustments / Steering head bearings / Rear suspension inspection / Shock absorber adjustments / Drive chain / Brake system / General lubrication / Fastener inspection / Specifications

CHAPTER FOUR / ENGINE TOP END
Servicing engine in the frame / Cylinder head cover / Camshaft / Cam sprocket / Cam chain tensioner / Cam chain guides / Cam chain / Cylinder head / Valve lifters and shims / Valve components / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine removal and installation / Timing rotor cover / Timing rotor / Alternator cover / Flywheel and starter gears / Starter clutch / Oil pan / Oil pump / Crankcase / Crankshaft / Connecting rods / Piston and piston rings / Engine break-in / Specifications

CHAPTER SIX / CLUTCH
Clutch cover / Clutch release mechanism / Clutch cable

CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM
Shift rod and shift lever / Engine sprocket cover / Engine sprocket / Shift pedal footrest / External internal shift mechanism

CHAPTER EIGHT / AIR/FUEL, EMISSIONS AND EXHAUST SYSTEMS - CARBURETED MODELS
Fuel tank / Fuel valve / Fuel sender / Fuel filter / Fuel pump / Fuel sender and fuel level indicator light / Air filter / Carburetor overhaul adjustments / Throttle position sensor / Throttle cable / Choke cable / Air induction system AIS / Evaporative emission control system / Exhaust system

CHAPTER NINE / AIR/FUEL, EMISSIONS AND EXHAUST SYSTEMS - FUEL INJECTED MODELS
Depressurizing the fuel system / Fuel tank / Fuel pump / Fuel injection relay / Fuel sender and fuel level indicator light / Air filter / Throttle body assembly / Piston valve / Fuel injector / Throttle position sensor / Pressure regulator / Cylinder identification sensor / Intake air pressure sensor / Intake air temperature sensor / Atmospheric pressure sensor / Lean angle cutoff switch / Crankshaft position sensor / Throttle cable replacement / Air induction system / Evaporative emission control system / Exhaust system / Fuel injection diagnostic system

CHAPTER TEN / ELECTRICAL SYSTEM
Charging system / Stator / Voltage regulator rectifier / Ignition system / Spark plug / Direct ignition coil / Pickup coil Crankshaft position sensor / Ignition control unit / Engine control unit / Starting system / Starting circuit cutoff relay / Starter / Lights / Meter assembly / Oil level warning light / Oil level switch / Oil level relay / Fuel level indicator / Fuel sender / Horn / Clock / Speedometer / Speed sensor / Diagnostic system / Switches

CHAPTER ELEVEN / COOLING SYSTEM
Inspection / Coolant reservoir / Radiator / Radiator fan / Thermo switch / Radiator fan relay / Temperature sensor thermostat / Water pump / Oil cooler / Carburetor heater system / Fast idle plunger

CHAPTER TWELVE / WHEELS AND TIRES
Motorcycle stand / Brake rotor protection / Wheel inspection / Front wheel / Front hub / Front wheel bearings / Rear wheel / Rear hub / Rear wheel bearing replacement / Wheel sprocket / Wheel balance / Tires / Specifications

CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING
Fork / Handlebar / Steering head / Steering head bearing races / Steering stem bearing

CHAPTER FOURTEEN / REAR SUSPENSION AND DRIVE CHAIN
Shock absorber / Rear suspension linkage / Swing arm / Drive chain

CHAPTER FIFTEEN / BRAKES
Brake service / Preventing brake fluid damage / Brake bleeding / Brake fluid draining / Brake pad inspection / Front brake caliper / Front master cylinder / Rear brake caliper / Rear brake master cylinder / Brake disc / Brake hose replacement / Brake pedal/footrest assembly / Specifications >br>
CHAPTER SIXTEEN / FRAME AND BODY>/b>
Rider¿s seat / Passenger seat / Body panel fasteners / Fairing service / Lower fairing / Console panel / Side fairing / Side cover / Windshield / Mirror / Front fairing / Tail cover / Rear fender / Front fender / Passenger footpeg / Sidestand / Specifications

INDEX

COLOR WIRING DIAGRAMS

Models covered:
1999 2000 2001 2002 2003 2004 YAMAHA YZF-R6 R6 YFZR6

Clymer Manuals Yamaha YZF-R6 Manual
Clymer Manuals Yamaha YZF-R6 Online Manual

YFZ-R6 (1999-2004)

More details

Part number: 
ECM461
ISBN-13: 
9780892879069
Publication date: 
Language: 
English