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Polaris Scrambler 500 4x4 ATV (1997-2000) Service Repair Manual

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Product description

Polaris Scrambler 500 4x4 manual.



Clymer ATV repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

Table of contents

This Clymer Polaris Scrambler 500 4x4 Manual is 424 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Cleaning parts / Handling gasoline safely / Service hints / Torque specifications / Fasteners / Lubricants / Threadlocking compound / RTV gasket sealant / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Fabricating tools / Mechanic¿s tips / Bearing replacement / Seals / Riding safety / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine is difficult to start / Engine starting system / Charging system / Ignition system / Speed limiter and electronic throttle control (1997-98 models) / Electronic throttle control (1999-on models) / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leakdown test / Power train / Steering / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-checks / Service intervals / Periodic lubrication / Drive chain cleaning lubrication adjustment / Engine oil and filter change / Fork oil change / Control cables / Periodic maintenance / Tune-up / Air filter / Toe in adjustment / Valve clearance / Compression test / Spark plugs / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine principles / Engine cooling / Engine lubrication / Servicing the engine in the frame / Exhaust system / Cylinder head cover / Rocker arm assembly / Camshaft / Cylinder head / Valves and valve components / Cylinder block / Piston and piston rings / Camshaft chain and sprockets / Break-in procedure / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine / Flywheel and stator plate / Recoil starter / Crankcase / Crankshaft inspection / Balancer shaft inspection / Shaft end play measurement and shim selection / Oil pump / Oil system one-way check valve / Break-in procedure / Specifications

CHAPTER SIX / FUEL SYSTEM
Carburetor operation / Carburetor cleaning inspection tests adjustments / Throttle cable replacement / Starting enrichment choke cable / Fuel tank / Fuel valve / Air filter air box / Fuel pump / Specifications

CHAPTER SEVEN / COOLING SYSTEMS
Polaris variable transmission PVT cooling system / Engine cooling system / Cooling system inspection / Radiator / Cooling fan / Coolant pump / Thermostat / Temperature sensors / Specifications

CHAPTER EIGHT / CLUTCH/DRIVE BELT SYSTEM
Drive unit / Drive pulley / Driven pulley / Drive belt / Drive pulley / Driven pulley / Clutch outer and inner cover / Specifications

CHAPTER NINE / TRANSMISSION
Transmission / Shift shaft / Transmission inspection / Transmission gear case seal inspection and replacement / Shift linkage / Specifications

CHAPTER TEN / FRONT DRIVE SYSTEM
Front hub and hillard clutch / Front drive axle, boots and CV (constant velocity) joints / Center chain and sprockets / Front chain and sprockets / Front and rear eccentric shaft / Front drive shaft / Front drive unit / Specifications

CHAPTER ELEVEN / ELECTRICAL SYSTEM
Battery / Charging system / Alternator stator / Voltage regulator rectifier / Capacitor discharge ignition / Ignition coil / Ignition stator coils / Electric starting system / Starter drive gears / Starter solenoid / Lighting system / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Front strut cartridge and spring / Front strut / Control arm / Handlebar / Tie rods / Steering shaft / Tires and wheels / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Rear wheels / Rear hub / Tire changing and tire repairs / Drive chain / Rear axle / Rear axle inspection / Rear eccentric / Driven sprocket / Shock absorber / Swing arm CHAPTER FOURTEEN / BRAKES
Disc brakes / Front brake pads / Front caliper / Output shaft brake pad / Output shaft brake caliper / Rear axle caliper brake pad / Rear axle caliper and mounting bracket / Front master cylinder / Rear master cylinder / Brake hose / Brake disc / Bleeding the system / Specifications

CHAPTER FIFTEEN / BODY
Seat / Front fender / Front skid plate, front bumper and radiator shield / Center chain and sprocket cover / Front drive shaft guard / Rear fender and muffler guard / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1997 1998 1999 2000 Polaris Scrambler 500 4X4

Clymer Manuals Polaris Scrambler 500 4X4 Manual
Clymer Manuals Polaris Scrambler 500 4X4 Online Manual

Scrambler 500 4X4 (1997-2000)

More Details

Part number: 
CM363
ISBN-13: 
9780892877621
Publication date: 
Language: 
English
Also available as a digital manual.

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