Chevrolet Express 3500 (1996 - 2010)
Complete coverage for your vehicle
Written from hands-on experience gained from the complete strip-down and rebuild of a Chevrolet Express 3500, Haynes can help you understand, care for and repair your Chevrolet Express 3500. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Chevrolet Express 3500 can help maintain its resale value, save you money, and make it safer to drive.
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Chevrolet Express and GMC Savana Full-size Vans Haynes Repair Manual for 1996 thru 2010 Gasoline Engine Models
PLEASE NOTE that this manual is intended for vehicles built to US specifications and do not cover diesel models unless specifically stated. Although it is useful when the products or systems are similar to those in other markets, there may still be significant differences, especially in areas concerned with safety and emission control.
Does not include information specific to all-wheel drive, diesel or 8.1L engine models
Table of contents
Chapter 1: Tune-up and routine maintenance
Chapter 2: Part A: 4.3L V6 and 5.0L, 5.7L and 7.4L V8 engines
Chapter 2: Part B: 4.8L, 5.3L and 6.0L V8 engines
Chapter 2: Part C: General engine overhaul procedures
Chapter 3: Cooling, heating and air conditioning systems
Chapter 4: Fuel and exhaust systems
Chapter 5: Engine electrical systems
Chapter 6: Emissions control systems
Chapter 7: Automatic transmission
Chapter 8: Driveline
Chapter 9: Brakes
Chapter 10: Suspension and steering systems
Chapter 11: Body
Chapter 12: Chassis electrical system
The Chevrolet Express and its sister van the GMC Savana were launched in 1996 as rivals to the Ford E Series of vans. They were available as both commercial vans or as passenger vehicles that could hold between 8 and 15 passengers, and haven’t changed hugely throughout their lives. In 2003 they were given a facelift to fit in with the rest of the GM family, and at the same time they were given stability control as standard. In 2008, the passenger models were fitted with roof-mounted airbags to increase safety. At Haynes, we have Chevrolet repair manuals and online maintenance procedures to suit professional mechanics and DIY car enthusiasts alike. Our Chevrolet Express manual will be able to help whether you're servicing or repairing your car.