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The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Honda Motorcycle CR500R (1988 - 2001)

  • Includes online edition!
  • What's Included

    Use the online manual straight away
    Fast dispatch from AUS warehouse
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    Extra videos in online manual
    700+ pictures & diagrams of your vehicle
  • Print edition only!
  • What's Included

    Fast dispatch from AUS warehouse
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    700+ pictures & diagrams of your vehicle
    Suitable for novice and pro mechanics
  • Digital edition!
  • What's Included

    Digital edition of the classic Haynes Manual
    Instant access - Fix your vehicle today!
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    700+ pictures & diagrams of your vehicle
    Print any page at home
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Print and Online Bundle
Au $119.95 Au $64.95
Digital Only
Au $79.95 Au $44.95
Print Only
Au $79.95 Au $59.95
Bundles include a printed and an online version and offer the best value
Digital version of the print manual with online access
What's Covered
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This Honda Motorcycle Manual is 328 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Reference to location / Service hints / Special tips / Safety first / Torque specifications / Parts replacement / Lubricants / Fasteners / Basic hand tools / Precision measuring tools / Special tools / Expendable supplies / Mechanic's tips

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Emergency troubleshooting / Troubleshooting / Engine performance / Engine noises / Excessive vibration / 2-stroke pressure testing / Clutch / Transmission / Ignition system / Front suspension and steering / Brake problems / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Service intervals / Periodic lubrication / Transmission/clutch oil change / Fork oil change / Drive chain lubrication / Periodic maintenance / Drive chain lubrication and adjustment / Clutch adjustment / Throttle adjustment / Air filter service / Fuel line inspection / Cooling system inspection / Coolant change / Tune-up / Spark plug / Ignition timing / Carburetor adjustment / Carbon removal / Specifications

CHAPTER FOUR / ENGINE
Engine operating principles / Engine lubrication / Servicing engine in frame / Engine removal/installation / Cylinder head / Cylinder / Engine decarbonizing / Exhaust valve decarbonization / Reed valve assembly / Piston, piston pin and piston rings / Right crankcase cover / Primary drive gear / Drive sprocket / Crankcase and crankshaft / Kickstarter/idler gear / Break-in procedure / Specifications

CHAPTER FIVE / CLUTCH AND TRANSIMISSION
Clutch / Clutch inspection / Clutch cable / External shift mechanism / 5-speed transmission and internal shift mechanism / Internal shift mechanism inspection / Specifications

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor body / Carburetor adjustments / Optional Honda carburetor components / Throttle cable / Fuel shutoff valve and filter / Fuel tank / Fuel tank repair / Fuel filter / Exhaust system / HPP system (CR250R) / Specifications

CHAPTER SEVEN / ELECTRICAL SYSTEM
Alternator / Ignition system / CDI unit / Pulse generator / Ignition coil / Ignition timing / Engine kill switch / Specifications

CHAPTER EIGHT / LIQUID COOLING SYSTEM
Safety precautions / Cooling system check / Water pump (water seal and oil seal inspection) / Radiators / Water pump / Coolant hoses / Specifications

CHAPTER NINE / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel spokes / Tire changing / Tire repairs / Handlebar / Steering head / Front fork / Front fork adjustment / Specifications

CHAPTER TEN / REAR SUSPENSION
Rear wheel / Rear hub / Drive chain / Swing arm / Pro-Link system / Shock absorber / Pivot arm assembly / Pivot arm and shock link needle bearing replacement / Sub-frame / Specifications

CHAPTER ELEVEN / BRAKES
Hydraulic disc brake / Draining brake fluid / Front master cylinder / Rear master cylinder / Brake pad replacement / Front caliper / Rear caliper / Brake hose replacement / Brake disc / Bleeding the system / Rear brake pedal assembly / Specifications

SUPPLEMENT / 1992-2001 CR500R SERVICE INFORMATION
Periodic lubrication / Periodic maintenance / Right crankcase cover / Primary drive gear / 5-speed transmission and internal shift mechanism / Throttle cable / Front wheel (1992-on) / Front hub / Wheel spokes / Handlebar / Steering head / Front forks / Front fork adjustment / Swing arm / Shock absorber / Pivot arm assembly / Front master cylinder / Front brake hose replacement

INDEX

WIRING DIAGRAMS

Models covered:
1988 1989 1990 1991 HONDA CR250R
1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 HONDA CR500R

Clymer Manuals Honda CR250R Manual
Clymer Manuals Honda CR500R Manual

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