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Sea-Doo Personal Watercraft GSX/GSX Limited (1997 - 2001)

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The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Sea-Doo Personal Watercraft GSX/GSX Limited (1997 - 2001)

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This Sea-Doo PWC manual is 480 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Engine operation / Model number / Engine identification number / Hull identification number / Parts replacement / Clearing a submerged water vehicle / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Threadlock / Basic hand tools / Precision measuring tools / Special tools / Mechanicâ??s tips / Ball bearing replacement / Oil seals / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Testing electrical components / Engine turns over but will not start / Engine starting procedures / Engine performance / Electrical junction boxes and MPEM modules / Starting system / Charging system / Ignition system / Rotax fuel injection (RFI) system / Orbital direct injection (DI) system / Variable trim system / Carbureted fuel system / Two-stroke pressure testing / Steering / Jet pump

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Operational checklist / Break-in / Ten-hour inspection / Lubrication / Engine oil tank / Jet pump impeller housing oil change / PTO flywheel and seal carrier lubrication / Counterbalance shaft oil / Periodic maintenance / Fuel filter / Oil injection filter / Engine drain tube / Intake grate / Impeller / Drive shaft boots and splines / Flame arrestor / Oil tank / Control cable lubrication / Tune-up / Torque cylinder head / Cylinder compression / Spark plug / Ignition timing / Idle speed / Fuel injection adjustment / Off-season storage / Specifications

CHAPTER FOUR / ENGINE
Engine rotation / Engine lubrication / Servicing engine in hull / Engine removal / Engine support and rubber mounts / Engine installation / Jet pump engine alignment / Exhaust pipes and manifold / Engine top end / Cylinders / Piston, pin and rings / Crankcase and crankshaft / Rotary valve and shaft / Air compressor / PTO flywheel / Specifications

CHAPTER FIVE / DRIVE SYSTEM
Jet pump / Jet pump installation / Drive shaft boot and floating seal / Mid-bearing / Variable trim system / Reverse system / Specifications

CHAPTER SIX / FUEL SYSTEM CARBURETED
Fuel system identification / Air intake silencer and flame arrester / Carburetor / Carburetor pressure testing / Fuel tank / Fuel valve / Fuel pickup and sensor / Fuel system pressure test / Specifications

CHAPTER SEVEN / FUEL INJECTION SYSTEM
Fuel system identification / Air silencer and flame arrester / Throttle body / Fuel injection system sensors / Fuel rail and fuel injectors / Air/fuel/rail, regulators and injections / Fuel pressure regulator / Fuel tank / Fuel pump and sensor / Air compressor / Fuel system pressurization / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Battery / Charging system / Electric starting system / Flywheel and stator plate / Flywheel and stator / Magneto housing / Electrical junction boxes and MPEM modules / Switches / Fuel level sensor / LCD fuel gauge / Oil level sensor / Speedometer and speed sensor / Tachometer / Variable trim system gauge VTS / Information center / Fuses / Wiring diagrams / Specifications

CHAPTER NINE / OIL INJECTION SYSTEM
System components / Oil pump service / Component replacement / Oil pump / Specifications

CHAPTER TEN / COOLING SYSTEM
Cooling system operation / Cooling system identification / Hose and hose fitting replacements / Hose clamps / Engine drain hose / Cooling system flushing / Water flow regulator valve / Specifications

CHAPTER ELEVEN / STEERING SYSTEM
Handlebar grips / Handlebar cover / Steering stem / Steering cable replacement / Handlebar alignment / Specifications

INDEX

WIRING DIAGRAMS

Models covered: 1997 1998 1999 2000 2001 Sea-Doo GS
1997 1998 1999 2000 2001 Sea-Doo GSI
1997 1998 1999 2000 2001 Sea-Doo GSX
1997 1998 1999 2000 2001 Sea-Doo GSX Limited
1997 1998 1999 2000 2001 Sea-Doo GSX RFI
1997 1998 1999 2000 2001 Sea-Doo GTI
1997 1998 1999 2000 2001 Sea-Doo GTS
1997 1998 1999 2000 2001 Sea-Doo GTX
1997 1998 1999 2000 2001 Sea-Doo GTX DI
1997 1998 1999 2000 2001 Sea-Doo GTX Limited
1997 1998 1999 2000 2001 Sea-Doo GTX RFI
1997 1998 1999 2000 2001 Sea-Doo HX
1997 1998 1999 2000 2001 Sea-Doo LRV
1997 1998 1999 2000 2001 Sea-Doo RX
1997 1998 1999 2000 2001 Sea-Doo RX DI
1997 1998 1999 2000 2001 Sea-Doo SP
1997 1998 1999 2000 2001 Sea-Doo SPX
1997 1998 1999 2000 2001 Sea-Doo XP
1997 1998 1999 2000 2001 Sea-Doo XP Limited

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Clymer Manuals Sea-Doo SPX Online Manual
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Sea-Doo GS (1997-2001)
Sea-Doo GSI (1997-2001)
Sea-Doo GSX (1997-2001)
Sea-Doo GSX Limited (1997-2001)
Sea-Doo GSX RFI (1997-2001)
Sea-Doo GTI (1997-2001)
Sea-Doo GTS (1997-2001)
Sea-Doo GTX (1997-2001)
Sea-Doo GTX DI (1997-2001)
Sea-Doo GTX Limited (1997-2001)
Sea-Doo GTX RFI (1997-2001)
Sea-Doo HX (1997-2001)
Sea-Doo LRV (1997-2001)
Sea-Doo RX (1997-2001)
Sea-Doo RX DI (1997-2001)
Sea-Doo SP (1997-2001)
Sea-Doo SPX (1997-2001)
Sea-Doo XP (1997-2001)
Sea-Doo XP Limited (1997-2001)

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