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The original Haynes Repair Manual - Based on a complete stripdown and rebuild of a vehicle

Suzuki Boulevard C90/C90T (VL1500) (2006 - 2009) Clymer

  • Includes online edition!
  • What's Included

    Use the online manual straight away
    Fast dispatch from AUS warehouse
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    Extra videos in online manual
    700+ pictures & diagrams of your vehicle
  • Print edition only!
  • What's Included

    Fast dispatch from AUS warehouse
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    700+ pictures & diagrams of your vehicle
    Suitable for novice and pro mechanics
  • Online edition only!
  • What's Included

    Use the online manual straight away
    Includes ALL content of a printed manual
    Fault Finder - Diagnose 400+ problems
    Take on bigger jobs with Haynes’ help
    Wiring diagrams for key vehicle systems
    Extra videos in online manual
    Print any page at home
    700+ pictures & diagrams of your vehicle

Choose your format

Selection: Print and Online Bundle
Print and Online Bundle
Au $119.95 Au $69.95
Online Only
Au $79.95 Au $54.95
Print Only
Au $79.95 Au $64.95
Bundles include a printed and an online version and offer the best value
Online editions are online only digital products.

What's Covered

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This Suzuki Manual is 448 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Transmission / Electrical testing / Electrical systems / Steering and suspension / Shaft drive / Brake system

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Cylinder firing order / Engine rotation / Tune-up / Air filter / Compression test / Spark plugs / Engine oil and filter / Engine oil pressure test / Fuel filter (1998-2004 models) / Auto-decompression cable adjustment / Throttle cable free play / Engine idle speed / Fast idle speed (fuel injected models) / Throttle valve synchronization / Fuel line inspection / Emission control systems / Clutch / Shift pedal height / Control cable lubrication / Tires and wheels / Front suspension / Steering head / Rear suspension / Final drive / Brake system / General lubrication / Fasteners / Specifications

CHAPTER FOUR / ENGINE TOP END
Cylinder head side cap / Cylinder head cover / Hydraulic lifters / Camshafts / Cylinder and cylinder head assembly / Cam chains and rear chain guides / Valves and valve components / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine removal and installation / Alternator cover / Flywheel / Starter clutch and gears / Oil cooler / Oil pressure switch / Oil pressure relief valve / Oil pump gear / Oil pump / Crankcase / Crankshaft / Connecting rod / Engine break-in / Specifications

CHAPTER SIX / CLUTCH AND PRIMARY DRIVE GEAR
Clutch cover / Master cylinder / Release cylinder / Line / Primary drive gear / Specifications

CHAPTER SEVEN / TRANSMISSION, SHIFT MECHANISM AND SECONDARY GEAR
Shift lever / Shift pedal / footrest / External and internal shift mechanism / Secondary gear cover / Secondary drive and driven gear / Specifications

CHAPTER EIGHT / AIR / FUEL, EXHAUST AND EMISSIONS SYSTEMS
Air filter housing / Fuel tank / Fuel pump / Fuel level sender / Fuel shutoff valve / Fuel inlet valve / Catch tank / Tank pressure control TPC valve / Carburetors Pilot screw / Throttle position TP sensor / Throttle cable replacement / Starter cable / Exhaust system / Evaporative emissions control system / Engine side box / PAIR system / Specifications

CHAPTER NINE / FUEL INJECTION SYSTEM
Fuel tank / Fuel pump / Fuel pump relay / Fuel level sender / Air filter housing / Throttle bodies / Fuel injectors / Throttle position TP sensor / Secondary throttle position STP sensor / Secondary throttle valve actuator STVA / Throttle cable replacement / Fast idle speed / Intake air pressure IAP sensor / Intake air temperature IAT sensor / Engine oil temperature EOT sensor / Heated oxygen O2 sensor / Tip over TO sensor / Exhaust system / Evaporative emissions control system / Engine side box / PAIR system / Diagnostic system / Specifications

CHAPTER TEN / ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Charging system / Voltage regulator / rectifier / Stator / Ignition system / Signal generator / MAP sensor / Crankshaft position CKP sensor / Ignition coil / Igniter unit / Electronic control module ECM / Starting system / Starter / Starter relay / Sidestand / Neutral switch / Gear position GP sensor / Turn signal / Auto-decompression / Lighting / Horn / Speedometer / Speed sensor / Specifications

CHAPTER ELEVEN / WHEELS, HUBS AND TIRES
Motorcycle stand / Brake rotor precaution / Wheel inspection / Wheel bearing inspection / Front wheel / Front hub / Rear wheel / Rear hub / Wheel balance / Tires / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Fork / Handlebar / Grip / Steering head and stem / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION AND FINAL DRIVE
Shock absorber / Suspension linkage / Swing arm / Bearing / race replacement / Final drive / Specifications

CHAPTER FOURTEEN / BRAKES
Brake bleeding and fluid draining / Brake pads / Caliper / Front and rear master cylinder / Brake hose / Brake disc / Brake pedal / Footrest / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Seats / Steering head cover / Meter cover / Upper cover / Side cover / Sidestand / Tool box / Fender / Specifications

COLOR WIRING DIAGRAMS

Models:
Suzuki Intruder LC1500 LC 1500 VL1500 VL 1500 1998 1999 2000 2001 2002 2003 2004 2005
Suzuki Boulevard C90 / C90T C 90 T 2006 2007 2008 2009

Clymer Manuals Suzuki Intruder LC1500 Manual
Clymer Manuals Suzuki Intruder VL1500 Manual
Clymer Manuals Suzuki Boulevard C90 Manual
Clymer Manuals Suzuki Boulevard C90T Manual
Clymer Manuals Suzuki Intruder LC1500 Online Manual
Clymer Manuals Suzuki Intruder VL1500 Online Manual
Clymer Manuals Suzuki Boulevard C90 Online Manual
Clymer Manuals Suzuki Boulevard C90T Online Manual

Intruder LC 1500 (VL1500) (1998-2005)
Boulevard C90/C90T (VL1500) (2006-2009)

Product Details

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