Yamaha XV1600AS-Road Star Midnight Star (2001 - 2003) Clymer
Choose your format
What's Covered
This Yamaha Road Star manual is 464 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage Specifications
CHAPTER TWO / TROUBLESHOOTING
Engine operating requirements / Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Engine leakdown test / Clutch / Gearshift linkage / Transmission / Carburetor / Carburetor heater / Fuel pump / Electrical testing / Electrical troubleshooting / Suspension and steering / Brake system
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type / Maintenance intervals / Cylinder numbering / Engine rotation / Tune-up / Spark plugs / Engine oil and filter change / Transfer gearcase / Fuel and exhaust systems / Control cable lubrication / Clutch cable adjustment / Transmission / Sidestand / General lubrication / Battery / Tires / Front suspension / Steering head / Rear suspension / Drive belt / Brakes / Specifications
CHAPTER FOUR / ENGINE TOP END
Servicing engine in the frame / Cylinder head covers / Rocker arms and pushrods / Valve lifters / Cylinder head / Valves and valve components / Cylinder / Pistons and piston rings / Specifications
CHAPTER FIVE / ENGINE LOWER END
Engine removal installation / Oil filter mount / Camshafts / Oil pump / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Connecting rods / Alternator drive shaft / Engine break-in / Specifications
CHAPTER SIX / TRANSFER GEARCASE
Drive sprocket / Transfer gearcase / Oil pump / Case and cover / Specifications
CHAPTER SEVEN / CLUTCH AND PRIMARY DRIVE GEAR
Clutch cover / Clutch / Primary drive gear / Oil pump driven gear / Specifications
CHAPTER EIGHT / TRANSMISSION AND SHIFT MECHANISM
Shift pedal/footrest assembly / External shift mechanism / Internal shift mechanism / Transmission / Specifications
CHAPTER NINE / FUEL, EXHAUST, AND EMISSION CONTROL SYSTEMS
Fuel system safety / Fuel hose identification / Fuel tank / Air filter housing / Surge tank solenoid valve / Carburetor / Carburetor overhaul / Pilot screw / Fuel level / Idle speed / Throttle cable / Throttle position sensor / Carburetor heater / Throttle cable / Starter (choke) cable / Fuel filters / Fuel pump / Fuel pump/fuel filter module / Air induction system / Evaporative emission control / Exhaust system / Specifications
CHAPTER TEN / ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Charging system / Alternator stator / Flywheel, starter clutch and starter reduction gears / Voltage regulator/rectifier / Ignition system / Spark plug cap / Ignition coil / Pickup coil and timing rotor / Diode (1999-2003) / Ignitor unit / Starting system / Starter / Starting circuit cutoff relay (Relay unit) / Starter relay / Lighting system / Headlight / Meter assembly / Taillight/brake light / License plate light / Signal system / Horn / Turn signals / Neutral indicator light / Speed sensor / Fuel level sender / Decompression solenoid / Switches / Self-diagnostic system / Fuses / Specifications
CHAPTER ELEVEN / WHEELS AND TIRES
Motorcycle stand / Brake rotor protection / Wheel inspection / Wheel bearings / Front wheel / Front hub / Rear wheel / Rear hub / Driven sprocket clutch hub / Drive belt / Laced wheel service / Wheel balance / Tire changing / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Front fork / Handlebar / Steering head / Steering head bearing races / Lower bearing replacement / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber and suspension linkage / Swing arm / Specifications
CHAPTER FOURTEEN / BRAKES
Brake service / Brake bleeding / Brake fluid draining / Brake pads / Front caliper / Front master cylinder / Rear brake caliper / Rear brake master cylinder / Brake pedal/footrest / Brake disc / Brake hose / Specifications
CHAPTER FIFTEEN / BODY AND FRAME
Seats / Side covers / Rider footrest / Passenger footpegs / Front fender / Rear fender / Saddlebags and mounting brackets / Backrest / Sidestand / Windshield / Battery box / Specifications
COLOR WIRING DIAGRAMS
Models covered:
1999 2000 2001 2002 2003 2004 2005 2006 2007 Yamaha XV1600A Road Star
2003 Yamaha XV1600ALE Road Star Limited Edition
2001 2002 2003 Yamaha XV1600AS Road Star Midnight Star
2000 Yamaha XV1600AS Road Star MM Limited
1999-2007 Yamaha XV1600AT Road Star Silverado
2003 Yamaha XV1600ATLE Road Star Silverado Limited Edition
1999 2000 2001 2002 2003 2004 2005 2006 2007 Yamaha XV1700A Road Star
2004 2005 2006 2007 Yamaha XV1700AM Road Star Midnight
1999 2000 2001 2002 2003 2004 2005 2006 2007 Yamaha XV1700AT Road Star Silverado
2004 2005 2006 2007 Yamaha XV1700ATM Road Star Midnight Silverado
XV1600
VX1700
XV1600A Road Star (1999-2007)
XV1700A Road Star (1999-2007)
XV1600AS Road Star MM Limited (2000)
XV1600ALE Road Star Limited Edition (2003)
XV1700AM Road Star Midnight (2004-2007)
XV1600AT Road Star Silverado (1999-2007)
XV1700AT Road Star Silverado (1999-2007)
XV1600AS Road Star Midnight Star (2001-2003)
XV1600ATLE Road Star Silverado Limited Edition (2003)
XV1700ATM Road Star Midnight Silverado (2004-2007)
This manual does not cover XV1700P Warrior models.